Clarke 6505532 Operation & Maintenance Instructions Manual Download

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Belt 0-565

Cross Head ST Screw M5x12

Spindle Pulley

Crank

Circlip 40mm

Hex Socket Head Screw M6x8

Keyway Spindle

Circlip 14mm

Bearing

Worm Drive

Hex Wrench S4

Worm Gear

Hex Wrench S6

Table Support

Drift Wedge (chuck removal)

Worm Pin

Cross Head Screw M5x16

Angle Label

Cable Clamp

Locking Handle M12

Protective Ring 10mm

Locking Handle M10

Protective Ring 22mm

Spring Washer 16mm

Plug with Cable

Hex Bolt M16x30

Cable Clamp

100 Table Arm

Nut M12x1.75

101 Working Table (T-slot or round)

Spring Cover

102 Circlip 12mm

Spring

103 Bearing 6204

Screw

104 Spindle Socket

Housing

105 Main Spindle

Label

106 Bearing 6201

Toothed Locking Washer

107 Washer

Earth Connection

108 Taper Spindle

Cross Head Screw M4x6

109 Chuck

Switch Box

110 Chuck Guard

Cross Head Screw M5x12

111 Hex Wrench S3

Switch

Summary of Contents for 6505532

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC1216 16 SPEED DRILL PRESSES MODEL NO CDP202B 302B 352F 452B 452F PART NO 6505532 6505552 6505562 6505575 6505582 ...

Page 2: ...proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Through purchase of this product th...

Page 3: ...f flammable liquids or gasses 9 Stay alert watch what you are doing use common sense and do not operate the power tool when you are tired CARE OF POWER TOOLS 1 Read this manual carefully Learn the drill press applications and limitations as well as the specific potential hazards peculiar to it 2 Always keep guards in place and in working order A guard or other part that is damaged should be proper...

Page 4: ...rsons using original spare parts otherwise this may result in considerable danger to the user 11 Never use this product for any other purpose than that described in this manual 12 Never abuse the power cable by yanking the cable to disconnect it from the socket Keep the cable away from heat oil or sharp edges 13 Guard against electric shock Avoid body contact with earthed or grounded surfaces 14 I...

Page 5: ...ns for changing accessories 12 Adjust the table or depth stop to avoid drilling into the table surface 13 Always be sure that the drill bit is securely locked in the chuck 14 Never assemble or set up any work on the table while the drill is running 15 Always ensure the table lock is tight before starting the drill 16 Keep handles dry clean and free from oil and grease 17 Always keep hands and fing...

Page 6: ...onal com or Service clarkeinternational com SAFETY SYMBOLS The following symbols are shown on the product or it s packaging Read instruction manual before use CE Mark Do not wear gloves Falls within Waste Electrical Equipment WEEE Directive Wear eye protection ...

Page 7: ...hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black The wire which is coloured Brown must be connected to the terminal which is marked L or coloured Red The wire which is coloured Yellow and Gree...

Page 8: ...1 Feed Handle Assembly 8 Chuck Guard Assembly 2 Head Motor Assembly 9 Chuck with key 3 Table Elevating Crank Handle 10 Base Casting bench mounting style shown 4 Rack Securing Collar 11 Bolts washer kit 5 Column 12 Hex Keys 3 4 6mm 6 Table Elevating Rack 13 Drift Wedge 7 Table with Support Bracket wet T slot style shown ...

Page 9: ...ately marked materials which can be sent to a re cycling facility To protect the drill press parts from moisture a protective coating of light machine oil will have been applied to the outside surfaces Remove any excess with a paper towel Take care when lifting the head assembly considering its weight ASSEMBLY Before use the drill press must be mounted and securely bolted to a strong heavy workben...

Page 10: ... gear Position the centre of the rack close to the worm gear as shown in Fig 3 with the long smooth end uppermost 3 Holding it in this position slide the table support complete with the rack onto the column 4 Lower the assembly so that the lower end of the rack sits fully into the recess at the base of the column support as in Fig 4 5 Fit the collar onto the column with the recess facing downwards...

Page 11: ... would prevent the head from sliding fully into position 1 With the help of an assistant lift up the head assembly and locate it on the column ensuring it slides fully home 2 Align the head assembly with the base and tighten the head locking set screws shown in Fig 6 using the hex key supplied 3 Take the feed handle assembly and screw it firmly onto the hub of the feed shaft as shown in Fig 7 Add ...

Page 12: ...the quill assembly and tap lightly with a mallet to release the tapered chuck spindle The chuck can then be supported over a tube or vice and the spindle driven out with a hammer and suitably sized parallel sided punch BELT TENSIONING 1 Open the cover and slacken the belt tension locking knobs on each side of the machine Fig 11 2 Use the lever to move the motor bracket and pulleys so that equal te...

Page 13: ...wivelled around the column after slackening the table support locking handle shown in Fig 12 and adjusting the table position accordingly Retighten the handle before starting work It may also be tilted by loosening the bolt which secures the table to its mounting tilting the table to the required position and retightening the bolt shown in Fig 13 A 24mm socket and ratchet spanner will be required ...

Page 14: ...e pointer C 3 Tighten the knob and allow the mechanism to return to its starting position 4 Note the reading on the scale This will be the measured distance of the drill bit from the workpiece 5 Decide on the depth of hole required and add this in mm to the value on the scale Re tighten the knob e g If the drill was 27 mm from the workpiece and you require a 10 mm deep hole slacken the knob and tu...

Page 15: ...ives the belt arrangement for given drilling speeds A similar chart is also located on the inside of the pulley cover The diagram shows the belts fitted to step 1 of the spindle pulley and step 4 of the motor pulley giving a speed of 180 rpm SPINDLE PULLEY A CENTRE MOTOR PULLEY B CENTRE DRILL SPEED RPM SPINDLE PULLEY A CENTRE MOTOR PULLEY B CENTRE DRILL SPEED RPM 1 1 A E 4 180 9 3 C 3 D 650 2 1 A ...

Page 16: ...not be laid flat on the table it should be securely blocked and clamped in position Any movement of the workpiece results not only in a rough hole but also increases drill bit breakage 4 For small workpieces that cannot be clamped to the table use a drill vice The vice must be clamped or bolted to the table 5 When drilling completely through wood always position a piece of scrap wood between the w...

Page 17: ...s NOTE As a safety feature the ON OFF switch is a No Volt Release type Therefore if the power is interrupted whilst the drill press is switched ON it will not automatically start when power is restored 10 Slowly turn the feed handles to bring the drill bit down towards the table and into your workpiece Ease the drill bit back up to clear swarf away as required After drilling release the feed handl...

Page 18: ...e range of drill vices cross vices and clamps is available from your Clarke dealer Speed Range rpm 1950 2770 1460 1880 1230 1320 650 720 430 580 320 420 180 280 Wood inches mm 1 4 6 4 3 8 9 5 5 8 16 Zinc Diecast inches mm 3 16 4 8 1 4 6 4 3 8 9 5 1 2 12 5 5 8 16 Alum Brass inches mm 1 8 3 2 3 16 4 8 3 8 9 5 1 2 12 5 11 16 17 5 Plastic inches mm 1 8 3 2 3 16 4 8 5 16 7 9 7 16 11 1 2 12 5 5 8 16 Cas...

Page 19: ...f mounting bolts and head and column securing set screws 2 Check the drive belts for wear and replace if frayed or damaged 3 Use compressed air or a vacuum cleaner to remove any dust that may have accumulated in the motor vents 4 Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion If the power cable is damaged in any way it should be re...

Page 20: ... bit Motor won t start a Power supply b Motor connection c NVR switch connection faulty d Faulty switch e Motor windings burned f Pulley cover not closed g Micro switch on cover not operating a Check power cord fuse b Check motor connections c Check switch connections d Replace switch e Replace motor f Close pulley cover g Check operation of micro switch and renew adjust as necessary Consult your ...

Page 21: ...ischarging c Dull drill or not proper clearance for material d Needs coolant e Excessive feed pressure a Refer to Cutting Speed chart adjust drill speed accordingly b Clean drill c Check sharpness taper d Use coolant whilst drilling e Apply less pressure Table difficult to raise a Needs lubrication b Table lock tightened a Lubricate with light oil b Loosen clamp ...

Page 22: ...rke dealer include Table Clamps available from your Clarke dealer include Model Jaw Width Max Opening Depth Weight Part No CDV30C 76 mm 78 mm 19 mm 2 kg 6504019 CDV40C 102 mm 97 mm 28 mm 3 kg 6504020 CDV50C 127 mm 125 mm 37 mm 5 kg 6504021 CDV60C 152 mm 150 mm 38 mm 6 kg 6504022 Model Size Max Clamp Height Part No CVC6 152 mm 38 mm 6501920 CVC9 229 mm 95 mm 6501925 ...

Page 23: ...mensions mm 248 x 248 290 dia 290 dia 290x290 288x288 Base Dimensions mm 241 x 410 451 x 268 460x270 451 x 268 Max Chuck to Table Distance 375 mm 620mm 410mm 565mm Chuck Capacity 3 16 mm Spindle Speed Range 180 2770 rpm No of Speeds 16 Spindle Taper MT2 Max Spindle Travel 80 mm Motor Supply 230Vac 50Hz 1ph Power Rating 450 W 550 W Current Rating 2 0 A 2 4A 2 5A 2 4A Motor Speed 1420 rpm IP Rating ...

Page 24: ...24 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS ...

Page 25: ... Motor Pulley 10 Handle Cap 40 Motor 11 Hex Socket Head Screw 41 Spring Washer 12 Spring Washer 42 Nut M8 13 Handle Grip 43 Cam Pin 14 Handle 44 Cam 15 Wing Knob 45 Damping Washer 16 Dial Scale 46 Speed Label 17 Connecting Hub 47 Nut 18 Calibration Label 48 Pulley Cover 19 Roll Pin 49 Flat Washer 20 Gear Shaft 50 Micro Switch Box 21 Warning Label 51 Large Flat Washer 22 Roll Pin 52 Spring Washer 2...

Page 26: ... M5x16 95 Angle Label 70 Cable Clamp 96 Locking Handle M12 71 Protective Ring 10mm 97 Locking Handle M10 72 Protective Ring 22mm 98 Spring Washer 16mm 73 Plug with Cable 99 Hex Bolt M16x30 74 Cable Clamp 100 Table Arm 75 Nut M12x1 75 101 Working Table T slot or round 76 Spring Cover 102 Circlip 12mm 77 Spring 103 Bearing 6204 78 Screw 104 Spindle Socket 79 Housing 105 Main Spindle 80 Label 106 Bea...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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