Clack Water Specialist WS1TC Operation And Instruction Manual Download Page 1

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Water Specialist

1” Control Valve Series Model: WS1TC

1.25” Control Valve Series Model: WS1.25TC

Operation and Instruction Manual for OEM Only.

Please Note:

This operation and instruction manual is for the training of

the OEM and for the OEM to use to train their customers. This document
is not to be used as the complete system manual.

TÜRK

SU ARAŞTIRMA

MERKEZİ

Turkish
Water
Association

Ayrıntılı Bilgi ve Sipariş için :
e-mail

: [email protected]

web

: www.tusam.com.tr

Phone : +90 850 302 0 392

Summary of Contents for Water Specialist WS1TC

Page 1: ...lease Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their customers This document is not to be used as the complete system manual T RK SU AR...

Page 2: ...eously notice that arrow points to Regen TO SET TIME OF REGENERATION For initial set up or to make adjustments please complete the steps as shown to the right Access this mode by pressing SET HOUR and...

Page 3: ...gs and Part Numbers 21 Front Cover and Drive Assembly 22 WS1TC Drive Cap Assembly Down ow Piston Regenerant Piston and Spacer Stack Assembly 23 WS1 25TC Drive Cap Assembly Down ow Piston Regenerant Pi...

Page 4: ...with a hammer Do not use pipe dope or other sealants on threads Use te on tape on threaded inlet outlet and drain ttings Te on tape is not necessary on the nut connection or caps because of o ring sea...

Page 5: ...a drop Backwash ow rate 1 25 includes bypass 30 gpm 113 5 lpm 25 psig 172 kPa drop Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 11...

Page 6: ...ng takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut above to below the top of tank thread The distr...

Page 7: ...d the UP DOWN buttons for three seconds When in regeneration step through the different regeneration cycles by simultaneously pressing the UP DOWN buttons The control valve consists of the following c...

Page 8: ...ese pulses Each cycle position is de ned by a number of pulses The counter is zeroed each time the valve goes to the service position The PC board nds the service position by noting the increase in cu...

Page 9: ...enerant draw slow rinse and total ow rates over the pressure range See Table 4 for color codings and injector graphs for total slow rinse and draw ow rates The control valve has been designed so that...

Page 10: ...control can be installed in the standard drain line elbow which accommodates 5 8 polytube or NPT drain line connections The optional nut and polytube insert for the drain line elbow is designed for us...

Page 11: ...solvent weld elbow tting assembly 3 1 straight brass sweat tting assembly3 4 straight brass sweat tting assembly3 5 1 plastic male NPT tting assembly 6 1 1 4 plastic male NPT tting assembly 7 1 plast...

Page 12: ...he plug valves enable the bypass valve to operate in four positions 1 Normal Operation Position The inlet and outlet handles point in the direction of ow indicated by the engraved arrows on the contro...

Page 13: ...WS1TC WS1 25 TC Manual Page 13 Figure 3 Figure 4 Figure 1 Figure 2...

Page 14: ...ously for 3 seconds and release Then press SET HOUR UP buttons simultaneously for 3 seconds and release STEP 2SS Choose the desired program by pressing the UP or DOWN buttons Prior to selecting a prog...

Page 15: ...if no arrow points at Regen Hour or a regeneration will occur at the delayed regeneration hour if an arrow points at Regen Hour Use UP or DOWN buttons to switch between the two choices If a differenti...

Page 16: ...eneration should occur by using the UP or DOWN buttons An arrow points to PM after 12 Press SET HOUR to go to STEP 3I7 STEP 3I7 Current Day of Week Set the current day of the week by using the UP or D...

Page 17: ...Displays Settings NOTE If all arrows are turned off in d1 d7 Days to Regen in the User Displays will always read 7 and a regeneration will never occur User Displays General Operation When the system...

Page 18: ...control that has the backwash ow rate closest to the calculated backwash rate If a manufacturer chooses to use an external drain line ow control use a drain elbow tting that does not contain a hole I...

Page 19: ...ire nut surface area reducing the chance for leakage The split ring design incorporated into the installation ttings allows approximately 2 degrees off axis alignment to the plumbing system The instal...

Page 20: ...will be installed in the control valve assembly process To adjust the blended water close the mixing valve Open a water faucet to the desired ow rate Open the mixing valve until the desired hardness...

Page 21: ...WS1TC WS1 25 TC Manual Page 21 Drawings and Part Numbers...

Page 22: ...TC 01 WS1TC Front Cover ASY 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3108TC WS1TC PC Board 1 5 V3110 WS1 Drive Gear 12 x 36 3 6 V3109 WS1 Drive Gear Cover 1 V3002TC WS1TC...

Page 23: ...Ring 215 1 4a 4b WS1TC Drive Cap Assembly Down ow Piston Regenerant Piston and Spacer Stack Assembly Drawing No Order No Description Quantity 1 V3005 WS1 Spacer Stack Assembly 1 2 V3004 Drive Cap ASY...

Page 24: ...30 WS1 5 Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3407 WS1 5 Piston Down ow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V...

Page 25: ...r ASY Z Plug 1 5 V3010 1A WS1 INJECTOR ASY A BLACK 1 V3010 1B WS1 INJECTOR ASY B BROWN V3010 1C WS1 INJECTOR ASY C VIOLET V3010 1D WS1 INJECTOR ASY D RED V3010 1E WS1 INJECTOR ASY E WHITE V3010 1F WS1...

Page 26: ...text Drawing No Order No Description Quantity 1 V3195 01 WS1 Re ll Port Plug ASY This part is required for backwash only systems 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PB...

Page 27: ...e DLFC must be used if tting is used V3162 010 WS1 DLFC 1 0 gpm for V3162 013 WS1 DLFC 1 3 gpm for V3162 017 WS1 DLFC 1 7 gpm for V3162 022 WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 03...

Page 28: ...Adapter 1 1 5 V3163 0 ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 QC 1 8 V3105 O ring 215 1 9 V3190 090 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 tting is used V3190 100 WS1 DLFC 10...

Page 29: ...25 TC Manual Page 29 Meter Plug and Mixing Valve Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3005 O ring 215 1 3 V3003 01 WS1 Meter Plug ASY 1 4 V3013 Mixing Valve Optional 1 2...

Page 30: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3189 WS1 Fitting 1 PVC Solvent 90 2 Order No V3007 02 Description WS1 Fitting 1 Brass Sweat Assembly D...

Page 31: ...tion Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3317 WS1 Fitting 1 Plastic Male NPT 2 Order No V3007 06 Description WS1 Fitting 1 Plastic Male BSPT Ass...

Page 32: ...1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Rotor Seal Retainer 2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 Not Shown Order No V3191 01 Desc...

Page 33: ...WS1TC WS1 25 TC Manual Page 33 Flow Diagrams Service and Backwash...

Page 34: ...Page 34 WS1TC WS1 25 TC Manual Flow Diagrams Down ow Brine and Rinse...

Page 35: ...WS1TC WS1 25 TC Manual Page 35 Flow Diagrams Fill...

Page 36: ...o tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly RRVHQV UDLQ 1XW Q 3RO WXEH SSOLFDWL...

Page 37: ...ive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of...

Page 38: ...the electronics and establishes the service piston position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap asse...

Page 39: ...ly without tools by using thumb and fore nger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the WS1TC or WS1 25TC stack The...

Page 40: ...a at blade screwdriver in the slot between the control valve body and the meter plug When the meter plug is part way out it is easy to remove the meter plug from the housing Do not use a wire brush to...

Page 41: ...crewdriver in slots on caps and or tap with a hammer To access the rotor unscrew the cap and lift the cap rotor and handle out as one unit Twisting the unit as you pull it out will help to remove it m...

Page 42: ...g power source jack black wire from the circuit board and plug back in to reset control valve e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure e Check motor...

Page 43: ...WS1 25TC with 1 32 Distributor Tube Opening Identi cation Black Plug 1 25 1 25 Spacer Color Grey Note The WS1TC down ow piston is a solid amber color Grey Plug 1 5 Spacer Color Black 1 5 WS1 25TC with...

Page 44: ...Page 44 WS1TC WS1 25 TC Manual...

Page 45: ...WS1TC WS1 25 TC Manual Page 45...

Page 46: ...Page 46 WS1TC WS1 25 TC Manual...

Page 47: ...WS1TC WS1 25 TC Manual Page 47...

Page 48: ...Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freigh...

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