CKD Rapiflow FSM2-N Series Instruction Manual Download Page 2

 

Warning / cautions to secure safety 

Safety cautions are ranked by the safety cautions as 

[danger] [warning] [caution] in this section. 

 
 
 
 
 
 
 
 

 

Working fluid, Working environment 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 

Installation 

 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 

Wiring 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Usage & maintenance 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

[1]Names and Functions of Each Parts 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

The flow rate of this product is measured by mass flow not 

depended with temperature and pressure. Unit is L/min where 
mass flow is converted to volumetric flow at 20 °C and 1 

atmospheric pressure (101kPa). 

The product can not be used as a business mater. Not conformed 

to the Measurement Law, do not use the product for the 
commercial purpose. Use the product as an industrial sensor. 

Do not use the product with other than applicable working fluids, 

or the accuracy can not be guaranteed. Do not use for corrosive 
and flammable gases. 

Install a filter, an air dryer and an oil mist filter (micro alescer) onto 

the primary side (upstream) of the sensor since the compressed 
air from the compressor contains drain (water, oil oxide and 
foreign material, etc.) 

When using this product with adsorption verification, etc., always 

install an air filter onto the upstream of suction side to prevent 
suction of foreign materials. 

Do not use the product in an environment containing corrosive 

gas such as salphur dioxide, etc. 

Use the product within the ambient and fluid temperature ranges 

0 to 50 °C. Even in the specified temperature range, do not use 
the product where ambient and fluid temperatures will change 
suddenly, and form dew condensations. 

Use the product in accordance with specifications. If used out of 

the maximum working pressure and working flow range, the 
product may result in failures. 

The protective structure of this product is equivalent to IP40. Do 

not install the product where moisture, salt, dust or swarf is 
contained, or where pressurized, or depressurized, neither.

 

When a dangerous situation may occur, or when there is high 
urgency to a warning leading to fatal or serious injuries, if handling 
is mistaken. 

 

When a dangerous situation may occur if handling is mistaken, 
leading to fatal or serious injuries. 

 

When a dangerous situation may occur if handling is mistaken, 
leading to minor injuries or physical damages. 

Danger

 

A flammable fluid must not be used. 

Do not use the product in flammable gas environment. Since 

explosion-protection is not taken, explosion or fire may be 
caused. 

Arrange piping so that the flow direction agrees with the direction 

of the arrow indicated on the sensor body. 

When piping a sensor, do not apply excessive screw-in and load 

torques to the port. 

Flash the pipe to remove foreign substances and swarf, etc., in 

inside of pipe before piping. 

When piping, apply a spanner on the metal section not to apply 

forces onto the resin section. 

When piping, care must be taken that sealing tape and adhesive 

must not enter into the inside. 

When using the metal body with OUT side released, always 

connect a joint, or the port filter may be removed. 

If a push-in joint is used, the tube must be inserted certainly. Pulls 

the tube to check that the tube not be come out. 

Make sure that the joint and tube are not twisted or pulled, and 

that moment load is not applied.

 

The display part uses the LCD. The display becomes difficult to 

see for the view angle. 

This product can be installed with any attitude; vertical, horizontal, 

right or left. 

This product cannot be used as a stop valve with zero leakage. 

Slight leakage is allowed in product specifications. 

Dust generation inside the paths of the needle valve is not zero. 

Install a final clean filter in circuits where dust generation causes 
problems. 

When you install the panel, please install this product after piping 

etc. 

Check that lock nuts are not loose. Actuator speed cannot be 

controlled if the lock nut is loose. 

A stopper mechanism is provided, but damage could result if the 

needle is turned too far. 

Power supply voltage and outputs must be used with the 

specified voltage. Applying the voltage more than specified 
voltage may cause malfunction, damage of sensor, electric 
shock or fire.   
Do not apply load more than the rated output. Damage or fire of 
the output may be caused. 

For wiring, stop control unit/machinery and equipment, and turn 

off the power supply. 

This product and wiring must be installed as far away as possible 

from noise source such as strong electric line, etc. Take other 
countermeasures for a surge on the power supply line. 

Do not short-circuit a load, or causing damage or burn. 

Line color must be checked when wiring. Check the wiring color 

with handling precaution, since improper wire connection may 
result in damage, failure or malfunction of the sensor. 

Use DC safety power supply thoroughly insulated from the AC 

primary side for a power supply for the metal body (stainless 
steel and aluminum bodies) type, while connecting or - 
side on the power supply to F.G. 

After the connectors are inserted, lay the connector covers over 

the connectors. 

Make sure that stress by forcible bend of pulling is not applies 

directly to the sensor cable joint. 

Output accuracy is affected by self exoergics caused by 

energizing other than temperature characteristics. When using, 
stand-by time (5 minutes and over after energizing) must be 
provided. 

For self-diagnosis, this product does not conduct flow rate 

detecting switch operation for proximate 4 seconds immediately 
after energized. Make a control circuit and programs to ignore 
signals for approximate 2 seconds after energized. 

This product cannot be used as a stop valve with zero leakage. 

Slight leakage is allowed in product specifications. 

Dust generation inside the paths of the needle valve is not zero. 

Install a final clean filter in circuits where dust generation causes 

problems. 

When changing set-points of the output, stop the equip-ment,

 

then change the set-points, or an accident may occur. 

Disassembly and modification must not be done or causing a 

failure. 

When an error occurs during operation, turn off power supply 

immediately, and terminate the operation, and contact to the 
sales office. 

The material of case is resin. Solvent/alcohol/cleaner, etc., must 

not be used to remove contamination, etc., or causing a resin to 
be corroded. Wipe weakened neutral detergent with tightly 
squeezed waste cloth, etc. 

When out of flow rate range, analog output will be provided. [Hi] 

or [Lo] will be displayed. However, accuracy is not guaranteed. 

Do not push the display part., or causing damage.   

Do not turn the knob too forcibly when fully closing or opening 

the knob (within 0.05N-m). As well, do not pinch the lock nut 
when adjusting the needle. Otherwise the needle will gall or be 
broken. 

Warning

 

Caution 

Danger

 

Warning

 

Caution 

Caution 

Danger

!

Caution

!

Warning

!

Caution

!

Mode key 

Press to enter each setting mode 

Press to advance setting mode 

Press to return to flow rate display 

Press to cancel peak hold operation 

Up key 

When flow rate is displayed =   

    Displays the CH1 data 

During peak hold operation = 

Displays the maximum value 

When selecting a mode = 

Sets the mode 

When setting each data = 

Increases the value, etc. 

Down key 

When flow rate is displayed = Displays the CH2 data 

During peak hold operation =Displays the maximum 

value 

When setting each data =Increases the value, etc.

 

Main display (Green/Red) 

Displays flow rate, various switch 

settings. 

Indication color is selectable. 

Sub-display (Green/Red) 

Displays flow direction, machine status. 

Indication color is selectable. 

Unit display (Green) 

Displays flow rate unit 

Switch output indicator (CH1) 

Lights when switch output (CH1) turns on. 

Blinks when over current protection is operating 

Switch output indicator (CH2) 

Lights when switch output (CH2) turns on. 

Blinks when over current protection is operating 

Knob 

Flowing quantity is adjusted. 

Lock nut 

When the knob is fixed, it uses it. 

-1-

Discontinue

Summary of Contents for Rapiflow FSM2-N Series

Page 1: ...M2 N series Integrated needle valve type Read this instruction manual carefully before using this product particularly the section describing safety Retain this instruction manual with the product for further consultation whenever necessary 2 n d E D I T I O N Discontinue ...

Page 2: ...vided but damage could result if the needle is turned too far Power supply voltage and outputs must be used with the specified voltage Applying the voltage more than specified voltage may cause malfunction damage of sensor electric shock or fire Do not apply load more than the rated output Damage or fire of the output may be caused For wiring stop control unit machinery and equipment and turn off ...

Page 3: ...2 function selected switch output CH2 function selected external input PNP output Model no FSM2 P CH2 function selected switch output CH2 function selected external input 1 2 3 The panel bessel is inserted from the front side of the panel The panel Bessel is inserted from the back side of the panel and holding with the screw The separation indicator is inserted from the back side of the panel 4 5 ...

Page 4: ...ure 101kPa calculation value Eco mode setting Current consumption can be lowered When the product is left for 1 min without any operation it s shift to eco mode Reset setting Return to default settings factory settings 5 How to operate 5 1 Normal mode Displaying the integrated flow Note Integration is reset with the external input See auto reference function Note Integration is also reset or Integ...

Page 5: ...steresis operation 1 Hysteresis operation 2 Integrated output 1 Integrated output 2 Integrated pulse CH1 operation mode change Press once determination CH1 ON OFF data setting mL min Lower limit data setting Upper limit data setting Count UP Count down Press once determination CH2 operation mode change Set same as CH1 CH2 ON OFF data setting Set same as CH1 Press once determination Press once dete...

Page 6: ...lue At instantaneous flow rate display press key for 8 sec to enter to detailed setting mode To auto reference setting display To response time setting display To display speed setting display To sub display setting display To displayed color setting display To hysteresis fixed value setting display To flow rate unit setting display To eco mode setting display To reset setting display To model num...

Page 7: ...display To instantaneous flow rate display Press once determination Input point mL min Lower limit mL min Upper limit mL min Initial value 0 0 1st 123 0 123 2nd 234 123 234 3rd 45 45 234 4th 345 45 345 5th 456 345 456 Display speed setting display Setting of display speed 250msec 500msec 1000msec To instantaneous flow rate display Press once determination Press or key to select display speed Press...

Page 8: ... by noise Keep FSM2 main body and cable away from the noise source Sensor chip is broken Replace FSM2 Foreign matter sticking to sensor chip Replace FSM2 Poor precision Malfunction caused by noise Keep FSM2 main body and cable away from the noise source Reduce pulsation by installing tank etc Change the response time Change the display speed Pulsation of air Fault in power source not enough voltag...

Page 9: ...splay Dual 2 4 digit 7 segm ent Two color LCD Flow rate range 3 F 0 to 500 mL min 0 to 1000 mL min 0 to 2 00 L m in 0 to 5 00 L m in 0 to 10 00 L m in 0 to 20 0 L m in 0 to 50 0 L m in 0 to 100 0 L m in 0 to 200 L m in Flow rate display Note 1 2 Display resolution 1m L m in 0 01L m in 0 1L m in 1L m in Flow rate range 9999999m L 99999 99L 999999 9L 9999999L Display resolution 1m L 0 01L 0 1L 1L In...

Page 10: ...e8 50m A or less Lead wire φ3 7 AW G26 5 Functions Flow rate display flow rate display peak hold switch output and analog output Outside diam eter of insulator is Φ1 0 Installation attitude Both vertical and horizontal Strait piping section Not required Protective structure Note 9 IEC standards IP40 Protective circuit Note5 Power supply and switch output reverse connection protections and switch o...

Page 11: ...o FSM2 LB1 Model No FSM2 KHS N How to panel mount Panel hold matching Fig Plate thickness t0 8 to 6 Single mount Sticking mount 2 M3depth5 Model No Port size Dimension A FSM2 H04 Φ4 push in 89 FSM2 H06 Φ6 push in 90 Model No Port size Dimension A FSM2 H08 Φ8 push in 101 6 FSM2 H10 Φ10 push in 113 1 2 M3depth5 A B Model No Dimension A Dimension B FSM2 H04 H06 S06 N 28 5 40 5 FSM2 H08 H10 S08 N 30 0...

Page 12: ...ncluded H10 Φ4 push in resin K Inspection results included S06 Rc1 8 stainless S08 Rc1 4 stainless 10 Needle valve 11 Clean N Needle valve Blank none P70 Particle occurrence prevention P80 Oil treatment prohibited Combination of flow rate range port size and working fluid 5 Port size body material H04 H06 H08 H10 S06 S08 005 010 020 050 100 200 500 101 4 Flow rate range 201 Table for clean specifi...

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