CIMCO OXE Diesel 125 HP Installation Manual Download Page 3

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OXE 125/150/175/200 HP INSTALLATION MANUAL

PREFACE

ABOUT THIS MANUAL

This manual provides you with the information you need to install your
125/150/175/200 HP OXE diesel outboard.

When installing the OXE diesel outboard, it is recommended to have access to

OXE diesel outboard Service Book

OXE diesel outboard User’s Manual

Apliccable accessory manuals, such as a Control Head and Display Manual.

NOTE!

Specifications and descriptions are subject to change without notice.

IMPORTANT!

Be sure to fill in the

Commissioning Information Form

at the rear of this manual

to activate your warranty.

Send completed documents to

[email protected].

Cimco Marine AB

PREFACE

Metallgatan 17 B
SE-262 72 Ängelholm, Sweden
+46 (0)431-371130
[email protected]

Summary of Contents for OXE Diesel 125 HP

Page 1: ...1 OXE 125 150 175 200 HP INSTALLATION MANUAL INSTALLATION MANUAL 1 0 Publication No ODM1003 B DIESEL ENGINE...

Page 2: ......

Page 3: ...tboard Service Book OXE diesel outboard User s Manual Apliccable accessory manuals such as a Control Head and Display Manual NOTE Specifications and descriptions are subject to change without notice I...

Page 4: ...4 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 5: ...outboard_______________________________________________________________ 21 General application______________________________________________________________ 22 High speed application_________________...

Page 6: ...n__________________________________________________________ 37 Selecting the correct gear ratio and propeller for your application_________________________ 37 Upper primary belt housing_______________...

Page 7: ...application__________________________________________________________ 59 Reference installation wiring G4_______________________________________________________ 60 Color codes cable harness___________...

Page 8: ...8 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 9: ...accidents with personal injury and damage to engine Installation work may only be performed by authorized and skilled personnel Keep area surrounding the outboard ladders and stairways free from oil...

Page 10: ...When disposing of used coolant the environmental legislation issued by the relevant local authorities must be adhered to Notes on safety in handling used engine oil Prolonged or repeated contact betw...

Page 11: ...petrol diesel fuel gas oil or solvents as washing agents After washing apply a fatty skin cream to the skin Change clothing and shoes that are soaked in oil Do no put oily cloths in your pockets Ensur...

Page 12: ...ion B040 1065 Distilled water min 30 70 6 0 liters 6 3 quarts Grease OXE Grease or DIN 51502 KP2 5K 20 ISO 6743 ISO L XBCEB2 5 Power trim and tilt unit PTT OXE PTT Oil or ATF Dexron II 0 5 0 7 liters...

Page 13: ...determined by frequent oil sampling 2 If the sulfur content is higher than 0 1 an engine lubrication oil with suitable TBN shall be used NOTE Do not use fuel with more than 0 5 sulphur content Using...

Page 14: ...eat exchanger seawater Starting Electric Shift Electro hydraulic Clutch Hydraulic multi friction plate Gear ratios High speed 1 73 1 High speed torque 2 17 1 Dimensions L x H x W 25 leg 33 leg 994 x 1...

Page 15: ...utboard box 2 Remove the lid and side parts from the pallet 3 Remove and take care of the box containing installation accessories CAUTION Do not damage the outboard surface 4 Remove the OXE outboard t...

Page 16: ...olt the OXE outboard from the pallet 6 Mount shackles and lifting straps certified according to weight to the lifting eyes DANGER Do not remove the OXE outboard from the pallet before lifting operatio...

Page 17: ...4 458 30 0130 292 Bolt M6 x 40 1 Used with 30 0114 458 30 0190 006 Prefilter Fuel Assembly 1 Refer to Installation Manual 30 0122 280 Rubber p clip M6x16x20 W5 2 Refer to Installation Manual 30 0130 0...

Page 18: ...oard ensure there is clearance for the engine moving from port to starboard as well as during trim and tilt operations Fig 1 Clearance needed for the OXE outboard moving from port to starboard Fig 2 C...

Page 19: ...19 OXE 125 150 175 200 HP INSTALLATION MANUAL INSTALLATION SPECIFICATIONS Fig 3 Clearance needed for OXE outboard trim and tilt operation rig 33...

Page 20: ...20 OXE 125 150 175 200 HP INSTALLATION MANUAL A Min clearence between outboard centerline CL cm inch Twin Triple Quad 81 3 32 INSTALLATION SPECIFICATIONS...

Page 21: ...as poor handling loss of control or fire hazards Only authorized personnel should mount the OXE outboard Fig 4 Oxe outboard mounting height H Minimum height between water surface and transom bracket s...

Page 22: ...he boat transom bottom High speed application 1 0 25 mm 1 in Fig 6 OXE outboard mounting height high speed application For high speed applications a higher mounting position approx 25 mm 1 in above th...

Page 23: ...mbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B5 180 7 1 D1 20 0 79 AN1 52 2 0 B2 254 10 0 B6 411 16 2 D2 55 5 2 2 AN2 102 4 0 B3 163 5 6 4 B7 18 5 0 7 B4 50 8 2 0 NOTE For an accurate result use...

Page 24: ...Centerline measurements OXE outboard twin installation Mount both OXE outboards so that the distance of each outboard centerline to the transom centerline are equal on both sides i e measurements e an...

Page 25: ...below The center outboard should be equipped with a longer rig than the outer OXE outboards Fig 10 Transom centerline triple installation OXE outboard quad installation Set outboards as shown in figur...

Page 26: ...ne ultimate height has been established install a a totall of 6 bolts 2 upper and 1 lower on each side Apply marine sealer to the shanks of the bolts not the threads Secure the outboard with supplied...

Page 27: ...ALLATION MANUAL STEERING STEERING The following diagrams illustrate different types of steering Consult your engine boat supplier when selecting steering appliance for best engine boat performance ELE...

Page 28: ...28 OXE 125 150 175 200 HP INSTALLATION MANUAL ELECTRO STEERING WITH JOYSTICK STEERING...

Page 29: ...29 OXE 125 150 175 200 HP INSTALLATION MANUAL POWER STEERING STEERING POWER STEERING SERVO ASSISTED...

Page 30: ...30 OXE 125 150 175 200 HP INSTALLATION MANUAL STEERING CYLINDER IN SINGLE ENGINE APPLICATION STEERING CYLINDER AND TIE BAR IN TWIN ENGINE APPLICATION STEERING...

Page 31: ...INSTALLATION MANUAL TWO STEERING CYLINDERS AND ONE TIE BAR IN TRIPLE ENGINE APPLICATION 1 Steering cylinder 2 Tie bar TWO STEERING CYLINDERS AND TWO TIE BARS IN QUAD ENGINE APPLICATION 1 Steering cyl...

Page 32: ...bolt holes have to be the same If an outboard toe in position is required the distance A should be somewhat longer than B If an outboard toe out position is required the distance A should be shorter...

Page 33: ...d by the fuel injectors The fuel injectors supply fuel directly to the combustion chambers of the engine The mechanical fuel injection pump fuel rail pressure fuel injection timing and injection durat...

Page 34: ...uel rail pressure sensor gives the ECU an indication of fuel pressure The ECU uses this information to regulate fuel pressure by commanding the fuel pressure regulator open or closed on the inlet of t...

Page 35: ...pplied 2 and connect to the fuel filter connectors male pipe end 3 Fit the fuel return line quick connector and hose clamp supplied 3 to the male pipe end 4 4 Fit the fuel lines 3 and 2 to the engine...

Page 36: ...ened while the engine was running If one or more of the above occures and air has entered the fuel system you will need to bleed evacuate the air from the system as described above prior to operating...

Page 37: ...que at the propeller shaft and therefor makes it possible to select a larger propeller blade surface area to deliver torque and maximise performance UPPER PRIMARY BELT HOUSING The upper primary belt h...

Page 38: ...eavier applications Propeller rotation OXE outboards are delivered right hand rotation as standard To move the boat forward the propeller rotates in a right hand clockwise direction as viewed from the...

Page 39: ...peller would ideally move 21 inches forward with each revolution In practice the actual distance travelled is less than the pitch because of slip which is necessary to produce thrust The distance a pr...

Page 40: ...t full throttle under normal load conditions the engine RPM should be in the upper half of the recommended full throttle RPM range Refer to Specifications If engine RPM is above that range select a pr...

Page 41: ...es fuel consumption Therefore continuous overloaded operation results in an unnecessarily high fuel consumption increased maintenance costs and void warranty If the propeller blades have too much pitc...

Page 42: ...iet speed Planing or displacement High speed or high torque 15 17 15 21 3 4 5 Heavy weight Low speed Displacement Pontoon Barge High torque 15 5 17 11 17 3 4 5 NOTE Contact the aftersales team if you...

Page 43: ...Rotating propellers can cause serious injury or death Never operate the OXE diesel engine out of the water with a propeller installed Before installing or removing a propeller place the drive unit in...

Page 44: ...thrust washer before installing the propeller otherwise the lower case and propeller boss could be damaged WARNING Do not use your hand to hold the propeller when loosening or tightening the propeller...

Page 45: ...ller shaft cotter pin hole NOTE If the propeller nut does not align with the propeller shaft cotter pin hole after tightening to the specified torque tighten the nut further to align it with the hole...

Page 46: ...ted nut 2 combined with a cotter pin 3 8 Tighten the propeller nut to 75 0 Nm 55 ft lb 9 Ensure that the propeller is undamaged and rotates freely of the lower housing PROPELLER ANODE INSTALLATION 1 P...

Page 47: ...h helm harness 3 5 It is NOT possible to use the G3 5 engine harness in combitaion with G4 helm harness The G3 5 engine harness can function with G3 5 helm harness only WARNING When installing the hel...

Page 48: ...A2000 bus is powered through diodes diodes to be installed seperately for G3 5 harness USER IGNITION SIGNAL 1A F102 FUSE This fuse will not be pre mounted but supplied with the Helm Harness The User i...

Page 49: ...o the helm harness items applicable Ignition key s Emergency Stop s Throttle handle s Display s Diagnostic adaptor harness es if applicable preferred in order to perform a pre start up control Fig 14...

Page 50: ...onnector on the engines power cable connector terminal See layout and specifications of the cables in the engine application schematics to follow 4 Prior to installing the ground cable ensure that the...

Page 51: ...51 OXE 125 150 175 200 HP INSTALLATION MANUAL G3 5 SINGLE ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 52: ...52 OXE 125 150 175 200 HP INSTALLATION MANUAL G3 5 TWIN ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 53: ...53 OXE 125 150 175 200 HP INSTALLATION MANUAL G3 5 TRIPLE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 54: ...54 OXE 125 150 175 200 HP INSTALLATION MANUAL G3 5 QUAD ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 55: ...external equipment such as GPS VHF plotter etc to the 7 display If a 3 5 display is used a completely separate NMEA2000 bus must be used 5 The 7 display is optional and replaces the 3 5 display One d...

Page 56: ...56 OXE 125 150 175 200 HP INSTALLATION MANUAL INSTALLATION WIRING G4 SINGLE ENGINE APPLICATION Refer to Identification of wiring harness generations...

Page 57: ...57 OXE 125 150 175 200 HP INSTALLATION MANUAL G4 TWIN ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 58: ...58 OXE 125 150 175 200 HP INSTALLATION MANUAL G4 TRIPLE ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 59: ...59 OXE 125 150 175 200 HP INSTALLATION MANUAL G4 QUAD ENGINE APPLICATION Refer to Identification of wiring harness generations INSTALLATION WIRING...

Page 60: ...rt Open loop fuel injection disabled Closed loop fuel injection enabled 7 Use the USER NMEA2000 connector to connect your external equipment such as GPS VHF plotter etc 8 CAUTION If used the user igni...

Page 61: ...ter outboard receives control commands from both port and Starboard engines including gear selection and throttle request as follows Neutral gear unless both port and starboard are requesting the same...

Page 62: ...4 pcs 5 Exhaust gas temperature sensor connector 6 Injector harness connector 7 Engine coolant temperature sensor connector 8 Exhaust gas temperature sensor 9 Air filter restriction sensor 10 Compres...

Page 63: ...er 7 Fuel pressure control valve 8 Power cable connector a GND b ECU and helm power c Engine starter power 9 PTT cowl connector 10 PTT switch 11 PTT sensor connector 12 Engine to helm harness connecto...

Page 64: ...64 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 65: ...c Tool For assistance and help please refer to your training material or contact the Technical support team Setting Engine rotation 1 Go to tab 1 Engine Setup 2 Choose folder Powertrain 3 Double tap a...

Page 66: ...ter Engine Location acknowledge by pressing Enter Engine Location Engine No of Engines Port Port Center Center Starboard Center Starboard 1 0 2 0 1 3 0 1 2 4 0 1 2 3 Setting Number of Engines 1 Go to...

Page 67: ...container with a sufficient amount of water Lower the front water intake point into the water and start the engine An alternative is to connect a flexible hose 2 to the seawater strainer connector 1...

Page 68: ...68 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 69: ...t hose inner diam 23 mm 0 905 in to each end of the hose with connectors 3 Notice the direction of the coolant flow 4 Route the additional coolant hoses 4 thru the prepared holes in the rubber detail...

Page 70: ..._________________________________ ________________________________________________________________________________________ _____________________________________________________________________________...

Page 71: ...____________________________________ ________________________________________________________________________________________ __________________________________________________________________________...

Page 72: ...______________________________ ________________________________________________________________________________________ ________________________________________________________________________________...

Page 73: ...daily checkpoints and maintenance procedures End user received necessary manuals Service book etc Signing Harbor acceptance test Sea acceptance twest and Delivery approved by Inspector signature ____...

Page 74: ...74 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 75: ...tallation routing main switch Battery s fully charged secured connections tight hex nuts lock washers used Fuel line connections properly installed hoses free from any moving parts Clearance around th...

Page 76: ...76 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 77: ...propeller rotation in FWD gear Adjust rotation in ODT see Installation Manual CW CCW Test killcord coast key functionality Test start in gear protection function Additional information Pre launch tes...

Page 78: ...78 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 79: ...parts Trim function Steering function WOT high speed Factory recommended W O T rpm target 4200 100 rpm Engine oil pressure KPa Gearbox oil pressure KPa Fuel pressure at WOT MPa Engine Coolant operatin...

Page 80: ...80 OXE 125 150 175 200 HP INSTALLATION MANUAL...

Page 81: ..._______________________________________________________ ___________________________________________________________________________ ____________________________________________________________________...

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Page 84: ...84 OXE 125 150 175 200 HP INSTALLATION MANUAL Cimco Marine AB Metallgatan 17B SE 262 72 ngelholm SWEDEN 46 0 431 37 11 30 www oxe diesel com Copyright Cimco Marine AB Printed in Sweden 2020...

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