CIAT VECTIOS POWER IPJ Series Instruction Manual Download Page 9

VECTIOS

POWER TM

 PJ

EN-9

7.1 Choice of location

When choosing the location, whatever may be the selected 
fashion, the following precautions have to be taken into 
consideration:

  It is mandatory to comply with norm EN 378-3 on Safety and 

Environmental Requirements. Part 3: “In situ” installation and 
protection to people.

  Important: The unit performance is not guaranteed in case of 

installation at an altitude of more than 1000 meters.

  It is necessary to check that the structure supports the unit’s 

weigh (please consult the weight in paragraph 7.5).

  The area where the unit will be located must be perfectly 

accessible for cleaning and maintenance operations (please 
consult the “Recommended service clearance” in paragraph 
7.6). 

  Leave enough space around the unit to ensure adequate air 

circulation, especially with non-ducted air inlets and outlets. 

  Since the unit is designed to work outdoors, some speci

fi

 c 

installation norms must be followed:
-  The unit will be located on the roof of the premises. If it is 

foreseen that it will work more on heating than on cooling, it 
is preferable to direct the coil towards the sun. If little work 
on heating is foreseen, choose North direction. 

-  Avoid placing obstacles in the air supply or return. No 

obstacle may impede the air aspiration into the coils. Do not 

fi

 x the outdoor coil side in the predominant wind direction.

-  Do not install the unit in a closed enclosure or in conditions 

that originate air recirculation.

-  The chosen location must not 

fl

 ood and must be above the 

average height the snow reaches in that region.

7 -  POSITIONING AND INSTALLATION

Foresee appropriate damping devices in these 

fi

 xings 

to ensure that noise and vibration transmission is 
avoided (consult the reactions in the support in 
paragraph 7.5). 

7.2 Antivibrators assembly (silent-blocks)

Although the installer is the one who must decide on a case-by-
case basis the best way to place the unit in the ultimate location, 
always in observation of the handling standards that have been 
described, below is a proposed assembly sequence that may 
facilitate the operation, keeping in mind that the sequence 
performed in the installation shall be the one most suitable to the 
solution chosen for each particular case based on the existence 
(or lack thereof) of brick curb, type of silent-blocks used, etc.
In the event of assembling directly on silent-blocks to the ground, 
it is recommended that a template of the unit’s footprint with the 
anchoring points of the silent-blocks be made, as described in 
the paragraph “Preparation of the ground”. 
With the help of the crane or the forklift truck, the unit will be 
raised to a su

  cient height that the silent-blocks can be screwed 

into its base. 
M12 metric threads have been provided for their placement in 
the supports (consult the 

fi

 xing for antivibrators in paragraph 

7.5). All models will use M12 screws with a maximum length of 
60 mm. A hex key 19 or Allen wrench 10 will be used for this 
operation based on the type of screw used.
The optional silent-blocks that can be supplied for these units 
must be placed perpendicular to the unit, as shown in the 
following image.

Preparation of the ground

It is necessary to ensure that the surface where the unit is going 
to be installed in completely 

fl

 at. Any defect in the preparation of 

the unit support surface translates into stresses on the structure, 
which may result in its deformation. The unit must be perfectly 
level when installed.
These units can be installed on the 

fl

 oor or on a brick curb or steel 

pro

fi

 le. Based on the 

fi

 xing solution de

fi

 ned in the installation 

project, it will be necessary to plan the placement in the base of 
threaded rods in the expectation that the unit supports can be 

fi

 xed later on. To do so, it is recommended that a template be 

made with the heights corresponding to the 

fi

 xings.

Sound Level

These units are designed to work with a low acoustic level. In any 
case, the following must be taken into account for the design of 
the installation: the outdoor environment for acoustic radiation, 
the type of building for the noise transmitted by air, the solid 
elements for the transmission of vibrations. 
To reduce transmission through solid surfaces to the maximum, it 
is very advisable to install shock absorbers between the ground 
or structure and the unit frame. If necessary, a study must be 
commissioned to an acoustic technician.
Note: Sound levels can be found in the technical brochure of 
this series.

Silent-blocks

The screws required for the installation of the silent-blocks are 

not supplied

 from the factory. 

These screws must have an adequate 
quality to withstand the stresses to which 
they will be subjected, and they must be 
adapted to the installation site, either on 
a brick curb or a steel pro

fi

 le. 

Note: If the silent-block hole has a 
diameter greater than M12, a washer can 
be used to adjust the size.

Max. 60mm

M12

40mm

Summary of Contents for VECTIOS POWER IPJ Series

Page 1: ...NA 20 574 A 10 2020 BROCHURE Instruction manual VECTIOS POWER TM PJ...

Page 2: ......

Page 3: ...he costumer 22 9 FANS AND AIR DUCTS 25 9 1 Checks in the axial fans 25 9 2 Checks in the EC plug fans 25 9 3 Checks in the centrifugal fans optional 25 9 4 Air ducts connections 26 10 CONDENSATE DRAIN...

Page 4: ......

Page 5: ...cumentation provided with the product In case of a leak Toxicity According to EN 378 1 R 410A belongs to the A1 A1 group i e with high safety both in the mix and also in the case of a leak Although it...

Page 6: ...g fan or centrifugal fan in top box Rotary heat exchanger passive recovery I I I R R R N I R N I E I I R N E N I I R E R N I I E N I I R E N I I R E E N I I R Indoor airflow direction Group 25 0 Lower...

Page 7: ...pment Directive Markings name plate punch marks labels must remain visible They must not be altered removed or modified With a condensation pressure control operating down to 10 C When the outdoor tem...

Page 8: ...rall dimensions of the available assemblies in paragraph 7 6 Recommended service clearance Gripping point Container discharge In case of container transport the unit incorporates skids that facilitate...

Page 9: ...directly on silent blocks to the ground it is recommended that a template of the unit s footprint with the anchoring points of the silent blocks be made as described in the paragraph Preparation of t...

Page 10: ...TION These roofcurbs can also incorporate a gas burner For more information consult the paragraph 12 9 Gas burner Note There are a wide range of adaptation roofcurbs that are ready for direct replacem...

Page 11: ...lied with a return safety grille intended for plenum installations For installations with ducted return the grille must be removed prior to place the machine on the roofcurb Safety grille 7 POSITIONIN...

Page 12: ...Supply Return Supply Return Supply Return Note Position A is best suited for gas burner roofcurb In this position it is easier to access the burner register It is also the most optimal solution in are...

Page 13: ...1698 546 568 95 418 220 264 1522 164 PCH130 50 1698 546 171 95 943 92 264 1522 164 0560 to 0720 50 2004 546 171 95 943 92 264 1827 164 0760 to 0960 50 2200 546 171 95 943 92 264 2022 164 1050 to 1200...

Page 14: ...fety grille Important All roofcurb are supplied with a return safety grille intended for plenum installations For installations with ducted return the grille must be removed prior to place the machine...

Page 15: ...et profile 2 L shaped brackets using the 4 screws supplied in a bag self tapping screws M4 8 Profile for outlet Closing plate The procedure is the same as that used for supply except with the CS assem...

Page 16: ...vity mm Weight kg Reactions in the supports kg X Y Z R1 R2 R3 R4 R5 R6 0420 1723 1210 853 1780 276 361 178 312 434 218 0450 1723 1210 853 1795 279 364 179 315 438 220 0500 1723 1210 853 1810 281 367 1...

Page 17: ...IPJ CR assembly Centre of gravity mm Weight kg Reactions in the supports kg X Y Z R1 R2 R3 R4 R5 R6 R7 R8 0760 2561 1200 960 2935 270 475 333 280 313 569 378 317 0840 2543 1211 946 3005 277 483 336 2...

Page 18: ...720 A B C D A B C D IPJ Overall dimensions mm Service clearance mm Length Width Height A B C D 0420 to 0500 3 820 2 257 2 293 2 200 1 000 1 200 1 000 0560 to 0720 4 224 2 257 2 340 2 400 1 000 1 200 1...

Page 19: ...5 300 2 257 2 421 2 600 2 500 1 200 1 000 1050 to 1200 6 350 2 257 2 494 3 000 2 500 1 200 1 000 IPJ Overall dimensions mm Service clearance mm Length Width Height A B C D 0760 to 0960 5 300 2 257 2...

Page 20: ...lation The access doors are insulated to prevent condensation 8 3 Wire sizing Wire sizing is the responsibility of the installer to suit the characteristics of the installation site and comply with ap...

Page 21: ...onnected in intermediate boxes located next to these components BOX1 Motor compressor circuit 1 BOX2 Motor compressor circuit 2 BOX3 Mixing box BOX4 Indoor unit BOX5 Rotary heat exchanger optional In...

Page 22: ...Vectic electronic control Vectic electronic control is basically comprised of a control board sensors a VecticGD graphic terminal a TCO user terminal optional and a BMS card optional By default this...

Page 23: ...ac 2 wires Temperature S21 to S24 Temperature humidity S31 to S34 Note in the case of more than one probe connection of the probes in series in the RS485 network Please refer to the control manual S5a...

Page 24: ...the air duct in these two ways Electrical connection This probe S10 is configured as analogue output 4 20 mA 0 2000 ppm in the analogue input B10 of the control board connector J18 Recommended cable s...

Page 25: ...minal please refer to the Vectic control brochure 9 FANS AND AIR DUCTS Flow control pressostat 9 3 Checks in the centrifugal fans optional If the unit is equipped with centrifugal return fans availabl...

Page 26: ...or Consideration should be given to the need to install filters on the return ducts taking into account any particles in suspension existing which could settle inside the machine e g textile fibres Fl...

Page 27: ...uction can be made CONNECT SIPHON METTRE SIPHON PONER SIFON V220014 10 CONDENSATE DRAIN Important the water drain pipe must be provided with a siphon to avoid bad smell and water spills A Condensates...

Page 28: ...ches the setpoint It disconnects at 42 bar and it is automatically reactivated Protection for power lines Protection for power lines of compressors with manual motor starters and power lines of fan mo...

Page 29: ...ature has dropped to below 40 C Note Vectic electronic control allows to select the functioning logic for the fulfillment of the ERP French fire regulations Remote alarm optional Vectic control allows...

Page 30: ...them back on attaching the profile 12 FACTORY OPTIONS AND ACCESSORIES 12 1 Dampers hoods Depending on the assembly chosen the fresh air and exhaust air damper hoods are supplied folded down to be fit...

Page 31: ...Note On models 0760 to 1200 there is no such support bed Next the module is coupled to the unit Do not remove the fork lift truck until the module is not secured to the unit The module is secured to t...

Page 32: ...n screws Left hand panel Drain connection Filters on the exhaust air outlet Access panel to filters M4 Allen screws Wheel Filters on the fresh air intake The thickness of the frames is 25 mm for the G...

Page 33: ...eliminate by opening the purger Pour more water into the circuit and repeat the previous steps Activate the water pump to be foreseen by the installer and repeat the previous steps until no air noises...

Page 34: ...essed by the same panel that the supply fan These heaters are accessed by removing the panels 1 and 2 and then the inside panel 3 all of them fixed with M6 Allen screws Frame attachment screw 1 3 2 To...

Page 35: ...of the water circuit is connected As a backup in COOLING mode in accordance with the return and the outlet temperatures Note the hot water coil is not compatible with the stop drop in the indoor coil...

Page 36: ...rating range allowing it to increase its performance when the thermal power drops If there is no combustion air the valve will not supply gas if the combustion air flow drops the valve will automatica...

Page 37: ...over the burner do not touch the moving parts of the burner General recommendations Delivery of the roofcurb with gas burner Check the condition of the equipment upon delivery Check that the details...

Page 38: ...to the required depth Tighten the screw on the bracket to fasten 3 x M3x10 self tapping male Rotate to open Rotate to close Clamp for attaching to the duct Screw to fix the probe position PT3 5x12 61...

Page 39: ...l on the roof by means of its own ducting Type C53 Sealed combustion circuit type C connected by means of its own ducting split in two terminals which could end up in areas with di erent pressure such...

Page 40: ...w ex GZ41 5 Poland can be found in the manufacturer s installation and maintenance manual APENGROUP supplied with the unit PCH130 PCH160 PCH210 PCH080 Gas supply 1 1 2 5 Gas filter small section 6 Ant...

Page 41: ...nds the unit is supplied already set up and regulated for G20 or G25 3 Conversion from one type of gas to another can only be performed by authorised service centres Note The conversion kit to G25 G25...

Page 42: ...ic reset and positive safety setting is installed on the heater module The breaking of the sensitive element corresponds to a safety intervention When the thermostat intervenes through the flame monit...

Page 43: ...stead of the compressors if the outdoor temperature is lower than the value set 5 C by default When the return temperature drops below the value set for the burner connection the burner will start to...

Page 44: ...the bottom towards the top and they start over when the end of the menu is reached Entering the password From the initial screen ON OFF rdy FXX use the arrow up and arrow down keys to reach the ABI f...

Page 45: ...ng the second password grants access to third level This password must be requested directly to CIAT technical service Fault Description Cause Remedy Blocks caused by Flame Dependent on the TER equipm...

Page 46: ...frigerant charge of the recovery circuit when this one is lower than required It s placed on the liquid line before the dryer filter In models 0420 to 0720 the charging valve can be accessed via the c...

Page 47: ...he unit and the Vectic control manual to get more detailed information about the wiring Zone terminals These terminals are the same as the TCO user s terminal optional The main screen shows the ambien...

Page 48: ...SOR S STARTING AU PREMIER D MARRAGE OU APR S UNE ABSCENCE TENSION 24 HEURES AVANT D AUTORISER LE D MARRAGE DU DES COMPRESSEUR S AL PRIMO AVVIAMENTO U DOPO UNA INTERRUZIONE PROLUNGATA DELLA ALIMENTAZIO...

Page 49: ...C Gas inlet temperature C Liquid outlet temperature 3 C Subcooling 2 3 C Overheating 4 1 C Check the unit operation by verifying the electronic control and the safety devices It is also recommendable...

Page 50: ...ing oil from an opened container stored under incorrect conditions Check the oil level and aspect In case of a colour change check the oil quality using a contamination test In the case of the presenc...

Page 51: ...down the operating readings and perform the following checks at least twice a year and mandatory after each time a unit is started for seasonal use Weekly checks With the unit running at full capacity...

Page 52: ...replaced on site by other types of filters with di erent thickness The filter holder structure supports the following filter combinations 25 mm 25 mm 50 mm 50 mm 50 mm The filter holder structure inc...

Page 53: ...onic control The same recommendations for the maintenance of the components of the main circuits must be followed for the components of this circuit Refrigerant leak detector optional The gas detector...

Page 54: ...g lifetime of the heater it is advisable to run some inspections every year before turning it on for the season 1 check the status of the start up electrodes detection electrodes and pilot flame 2 che...

Page 55: ...8 Inspection of the safety thermostat s This procedure must be done with the heater on and the burner lit Open the thermostat series with an insulated tool 230 V remove the fast on from the safety th...

Page 56: ...element are open c Timing of anti cycle short does not allow the starting d Open contact e Contactor coil burnt f Indoor klixon open a Check di erential fuses b Verify the safety chain of the electro...

Page 57: ...o be recovered for treatment Refrigerant Energy transfer fluid depending on the installation water glycol water mix Compressor oil Important In order to recycle these units follow the stipulations of...

Page 58: ...Notas...

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