CIAT VECTIOS POWER IPJ Series Instruction Manual Download Page 5

VECTIOS

POWER TM

 PJ

EN-5

1 -  INTRODUCTION

The 

VECTIOS

POWER TM

 range

 consist of autonomous and 

compact air-air units of horizontal design, rooftop type. They 
include inside all the components required for providing the 
proper air conditioning to the installation.

 

IPJ series: 

Units for 

reversible heat pump 

operation.

The range of capacities of these units allows the air conditioning 
of medium and large surface areas used for business or industry. 
The unit is connected directly to an air distribution ductwork 
without additional elements or equipment, pipes, cables, etc. 
taking no 

fl

 oor space at all. This design reduces the cost of 

installation, facilitates a quick connection and ensures reliable 
operation. 

After manufacturing, all units are charged with refrigerant 

and are tested at the factory, verifying the correct operation 

of all their components within the operating range for which 

they are intended.

The units comply with European Directives: 

 Machinery Directive 2006/42/EC (MD)

 Electromagnetic Compatibility Directive  2014/30/EU (EMC)

 Low Voltage Directive 2014/35/EU (LVD)

  Pressure Equipment Directive 2014/68/EU (Category 2) (PED)

 RoHS Directive 2011/65/EU (RoHS)

 Eco-design Directive 2009/125/EC (ECO-DESIGN)

  Energy Labelling Directive  2017/1369/EU (ECO-LABELLING)

  Harmonised Standard: EN 378-2:2012 (Refrigerating systems 

and heat pumps - Safety and environmental requirements).

Technicians who install, commission, operate and service the 
unit must possess the necessary training and certi

fi

 cations, 

understand the instructions given in this manual and be familiar 
with the speci

fi

 c technical characteristics of the installation site.

2 -  SAFETY ADVISE

To avoid any risk of accident during installation, commissioning 
or maintenance, it is obligatory to take into consideration the 
following speci

fi

 cations for the units: refrigerated circuits under 

pressure, refrigerant presence, electrical voltage presence and 
implantation place.
Because of all of this, only quali

fi

 ed and experienced personnel 

can perform maintenance tasks or unit repairs. 

It is required to follow the recommendations and 
instructions in this brochure, the labels, and the speci

fi

 c 

instructions. 
Compliance with the norms and regulations in e

 ect is 

mandatory. It is recommended to consult the competent 
authorities regarding the applicable regulations for 
users of units or components under pressure. The 
characteristics of these units or components are 
included on the plates of characteristics or in the 
regulatory documentation provided with the product.

In case of a leak:

 Toxicity: According to EN 378-1, R-410A belongs to the A1/

A1 group, i.e. with high safety both in the mix and also in the 
case of a leak. 

 Although it is not toxic, in case of a leak to atmospheric 

pressure the liquid phase evaporates. The resulting vapours 
are still hazardous because they are heavier than air and 
can force the latter out of the machine rooms. If refrigerant is 
accidentally released, ventilate the room with fans.

 Although it is not 

fl

 ammable, keep them away from open 

fl

 ames (e.g. cigarettes) as temperatures of over 300°C cause 

their vapours to break down and form phosgene, hydrogen 

fl

 uoride, hydrogen chloride and other toxic compounds. These 

compounds may produce severe physiological consequences 
if accidentally inhaled or swallowed.

  To detect leaks, an electronic leak detector, an ultraviolet lamp 

or soapy water must be used . Flame detectors do not help.

 Immediately repair any refrigerant leak, using a recovery 

unit speci

fi

 c for R-410A that avoids a possible mixture of 

refrigerants and/or oils.

The compressor and line surfaces can reach 
temperatures above 100ºC causing burns to the body. 
In the same fashion, under certain conditions these 
surfaces can reach very cold temperatures that can 
cause freezing risks.

During any handling, maintenance or service operations, 
the technicians involved must be equipped with safety 
gloves, glasses, shoes, insulating clothing, etc

Caution: 

Before intervening in the unit, verify that the 

main power to the unit is cut o

 . An electric shock can 

cause personal damage. The main disconnect switch 
is located in the unit’s electrical cabinet.

Components of the R-410A

R-32

R-125

Chemical formula

CH2F2

CHF2CF3

Weight ratio

50%

50%

Unitary global warming potential (GWP) 

675

3.500

Global warming potential (GWP) 

2.088

Refrigerant

Ensure that refrigerant is never released to the atmosphere 
when the equipment is installed, maintained or sent for disposal.
It is prohibited to deliberately release refrigerant into the 
atmosphere. The operator must ensure that any refrigerant 
recovered is recycled, regenerated or destroyed.
The operator is bound by the obligation to perform periodical 
sealing tests on the refrigerating circuit according to the 
regulation (EU) No.517/2014

Please, consult the frequency of 

tests in chapter of “Maintenance”.

All interventions on the refrigerating circuit must be performed 
in accordance with applicable legislation. Within the European 
Union, it is  necessary to observe regulation (EU) No.517/2014, 

known as F-Gas, over 

Certain greenhouse e

 ect 

fl

 uoride 

gases.

Important:

 These units contain 

R-410A

, a fluorinated 

greenhouse gas covered by the Kyoto protocol.

Summary of Contents for VECTIOS POWER IPJ Series

Page 1: ...NA 20 574 A 10 2020 BROCHURE Instruction manual VECTIOS POWER TM PJ...

Page 2: ......

Page 3: ...he costumer 22 9 FANS AND AIR DUCTS 25 9 1 Checks in the axial fans 25 9 2 Checks in the EC plug fans 25 9 3 Checks in the centrifugal fans optional 25 9 4 Air ducts connections 26 10 CONDENSATE DRAIN...

Page 4: ......

Page 5: ...cumentation provided with the product In case of a leak Toxicity According to EN 378 1 R 410A belongs to the A1 A1 group i e with high safety both in the mix and also in the case of a leak Although it...

Page 6: ...g fan or centrifugal fan in top box Rotary heat exchanger passive recovery I I I R R R N I R N I E I I R N E N I I R E R N I I E N I I R E N I I R E E N I I R Indoor airflow direction Group 25 0 Lower...

Page 7: ...pment Directive Markings name plate punch marks labels must remain visible They must not be altered removed or modified With a condensation pressure control operating down to 10 C When the outdoor tem...

Page 8: ...rall dimensions of the available assemblies in paragraph 7 6 Recommended service clearance Gripping point Container discharge In case of container transport the unit incorporates skids that facilitate...

Page 9: ...directly on silent blocks to the ground it is recommended that a template of the unit s footprint with the anchoring points of the silent blocks be made as described in the paragraph Preparation of t...

Page 10: ...TION These roofcurbs can also incorporate a gas burner For more information consult the paragraph 12 9 Gas burner Note There are a wide range of adaptation roofcurbs that are ready for direct replacem...

Page 11: ...lied with a return safety grille intended for plenum installations For installations with ducted return the grille must be removed prior to place the machine on the roofcurb Safety grille 7 POSITIONIN...

Page 12: ...Supply Return Supply Return Supply Return Note Position A is best suited for gas burner roofcurb In this position it is easier to access the burner register It is also the most optimal solution in are...

Page 13: ...1698 546 568 95 418 220 264 1522 164 PCH130 50 1698 546 171 95 943 92 264 1522 164 0560 to 0720 50 2004 546 171 95 943 92 264 1827 164 0760 to 0960 50 2200 546 171 95 943 92 264 2022 164 1050 to 1200...

Page 14: ...fety grille Important All roofcurb are supplied with a return safety grille intended for plenum installations For installations with ducted return the grille must be removed prior to place the machine...

Page 15: ...et profile 2 L shaped brackets using the 4 screws supplied in a bag self tapping screws M4 8 Profile for outlet Closing plate The procedure is the same as that used for supply except with the CS assem...

Page 16: ...vity mm Weight kg Reactions in the supports kg X Y Z R1 R2 R3 R4 R5 R6 0420 1723 1210 853 1780 276 361 178 312 434 218 0450 1723 1210 853 1795 279 364 179 315 438 220 0500 1723 1210 853 1810 281 367 1...

Page 17: ...IPJ CR assembly Centre of gravity mm Weight kg Reactions in the supports kg X Y Z R1 R2 R3 R4 R5 R6 R7 R8 0760 2561 1200 960 2935 270 475 333 280 313 569 378 317 0840 2543 1211 946 3005 277 483 336 2...

Page 18: ...720 A B C D A B C D IPJ Overall dimensions mm Service clearance mm Length Width Height A B C D 0420 to 0500 3 820 2 257 2 293 2 200 1 000 1 200 1 000 0560 to 0720 4 224 2 257 2 340 2 400 1 000 1 200 1...

Page 19: ...5 300 2 257 2 421 2 600 2 500 1 200 1 000 1050 to 1200 6 350 2 257 2 494 3 000 2 500 1 200 1 000 IPJ Overall dimensions mm Service clearance mm Length Width Height A B C D 0760 to 0960 5 300 2 257 2...

Page 20: ...lation The access doors are insulated to prevent condensation 8 3 Wire sizing Wire sizing is the responsibility of the installer to suit the characteristics of the installation site and comply with ap...

Page 21: ...onnected in intermediate boxes located next to these components BOX1 Motor compressor circuit 1 BOX2 Motor compressor circuit 2 BOX3 Mixing box BOX4 Indoor unit BOX5 Rotary heat exchanger optional In...

Page 22: ...Vectic electronic control Vectic electronic control is basically comprised of a control board sensors a VecticGD graphic terminal a TCO user terminal optional and a BMS card optional By default this...

Page 23: ...ac 2 wires Temperature S21 to S24 Temperature humidity S31 to S34 Note in the case of more than one probe connection of the probes in series in the RS485 network Please refer to the control manual S5a...

Page 24: ...the air duct in these two ways Electrical connection This probe S10 is configured as analogue output 4 20 mA 0 2000 ppm in the analogue input B10 of the control board connector J18 Recommended cable s...

Page 25: ...minal please refer to the Vectic control brochure 9 FANS AND AIR DUCTS Flow control pressostat 9 3 Checks in the centrifugal fans optional If the unit is equipped with centrifugal return fans availabl...

Page 26: ...or Consideration should be given to the need to install filters on the return ducts taking into account any particles in suspension existing which could settle inside the machine e g textile fibres Fl...

Page 27: ...uction can be made CONNECT SIPHON METTRE SIPHON PONER SIFON V220014 10 CONDENSATE DRAIN Important the water drain pipe must be provided with a siphon to avoid bad smell and water spills A Condensates...

Page 28: ...ches the setpoint It disconnects at 42 bar and it is automatically reactivated Protection for power lines Protection for power lines of compressors with manual motor starters and power lines of fan mo...

Page 29: ...ature has dropped to below 40 C Note Vectic electronic control allows to select the functioning logic for the fulfillment of the ERP French fire regulations Remote alarm optional Vectic control allows...

Page 30: ...them back on attaching the profile 12 FACTORY OPTIONS AND ACCESSORIES 12 1 Dampers hoods Depending on the assembly chosen the fresh air and exhaust air damper hoods are supplied folded down to be fit...

Page 31: ...Note On models 0760 to 1200 there is no such support bed Next the module is coupled to the unit Do not remove the fork lift truck until the module is not secured to the unit The module is secured to t...

Page 32: ...n screws Left hand panel Drain connection Filters on the exhaust air outlet Access panel to filters M4 Allen screws Wheel Filters on the fresh air intake The thickness of the frames is 25 mm for the G...

Page 33: ...eliminate by opening the purger Pour more water into the circuit and repeat the previous steps Activate the water pump to be foreseen by the installer and repeat the previous steps until no air noises...

Page 34: ...essed by the same panel that the supply fan These heaters are accessed by removing the panels 1 and 2 and then the inside panel 3 all of them fixed with M6 Allen screws Frame attachment screw 1 3 2 To...

Page 35: ...of the water circuit is connected As a backup in COOLING mode in accordance with the return and the outlet temperatures Note the hot water coil is not compatible with the stop drop in the indoor coil...

Page 36: ...rating range allowing it to increase its performance when the thermal power drops If there is no combustion air the valve will not supply gas if the combustion air flow drops the valve will automatica...

Page 37: ...over the burner do not touch the moving parts of the burner General recommendations Delivery of the roofcurb with gas burner Check the condition of the equipment upon delivery Check that the details...

Page 38: ...to the required depth Tighten the screw on the bracket to fasten 3 x M3x10 self tapping male Rotate to open Rotate to close Clamp for attaching to the duct Screw to fix the probe position PT3 5x12 61...

Page 39: ...l on the roof by means of its own ducting Type C53 Sealed combustion circuit type C connected by means of its own ducting split in two terminals which could end up in areas with di erent pressure such...

Page 40: ...w ex GZ41 5 Poland can be found in the manufacturer s installation and maintenance manual APENGROUP supplied with the unit PCH130 PCH160 PCH210 PCH080 Gas supply 1 1 2 5 Gas filter small section 6 Ant...

Page 41: ...nds the unit is supplied already set up and regulated for G20 or G25 3 Conversion from one type of gas to another can only be performed by authorised service centres Note The conversion kit to G25 G25...

Page 42: ...ic reset and positive safety setting is installed on the heater module The breaking of the sensitive element corresponds to a safety intervention When the thermostat intervenes through the flame monit...

Page 43: ...stead of the compressors if the outdoor temperature is lower than the value set 5 C by default When the return temperature drops below the value set for the burner connection the burner will start to...

Page 44: ...the bottom towards the top and they start over when the end of the menu is reached Entering the password From the initial screen ON OFF rdy FXX use the arrow up and arrow down keys to reach the ABI f...

Page 45: ...ng the second password grants access to third level This password must be requested directly to CIAT technical service Fault Description Cause Remedy Blocks caused by Flame Dependent on the TER equipm...

Page 46: ...frigerant charge of the recovery circuit when this one is lower than required It s placed on the liquid line before the dryer filter In models 0420 to 0720 the charging valve can be accessed via the c...

Page 47: ...he unit and the Vectic control manual to get more detailed information about the wiring Zone terminals These terminals are the same as the TCO user s terminal optional The main screen shows the ambien...

Page 48: ...SOR S STARTING AU PREMIER D MARRAGE OU APR S UNE ABSCENCE TENSION 24 HEURES AVANT D AUTORISER LE D MARRAGE DU DES COMPRESSEUR S AL PRIMO AVVIAMENTO U DOPO UNA INTERRUZIONE PROLUNGATA DELLA ALIMENTAZIO...

Page 49: ...C Gas inlet temperature C Liquid outlet temperature 3 C Subcooling 2 3 C Overheating 4 1 C Check the unit operation by verifying the electronic control and the safety devices It is also recommendable...

Page 50: ...ing oil from an opened container stored under incorrect conditions Check the oil level and aspect In case of a colour change check the oil quality using a contamination test In the case of the presenc...

Page 51: ...down the operating readings and perform the following checks at least twice a year and mandatory after each time a unit is started for seasonal use Weekly checks With the unit running at full capacity...

Page 52: ...replaced on site by other types of filters with di erent thickness The filter holder structure supports the following filter combinations 25 mm 25 mm 50 mm 50 mm 50 mm The filter holder structure inc...

Page 53: ...onic control The same recommendations for the maintenance of the components of the main circuits must be followed for the components of this circuit Refrigerant leak detector optional The gas detector...

Page 54: ...g lifetime of the heater it is advisable to run some inspections every year before turning it on for the season 1 check the status of the start up electrodes detection electrodes and pilot flame 2 che...

Page 55: ...8 Inspection of the safety thermostat s This procedure must be done with the heater on and the burner lit Open the thermostat series with an insulated tool 230 V remove the fast on from the safety th...

Page 56: ...element are open c Timing of anti cycle short does not allow the starting d Open contact e Contactor coil burnt f Indoor klixon open a Check di erential fuses b Verify the safety chain of the electro...

Page 57: ...o be recovered for treatment Refrigerant Energy transfer fluid depending on the installation water glycol water mix Compressor oil Important In order to recycle these units follow the stipulations of...

Page 58: ...Notas...

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