Chziri ZVF9V-G/P User Manual Download

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User's Manual for

ZVF9V-G/P Vector Inverter

User's Manual for

ZVF9V-G/P Vector Inverter

Add.: 8 Gande Road, Tahui, Shihudang Town,
Songjiang District, Shanghai 201600, China
Tel.: 0086-021-57844525
Http://www.chziri.com

Manufacturer: Wenzhou Ziri Electrical
Technology Co.,Ltd.
Add.: Santiaoqiao Industrial Zone, Xiangyang
Town, Yueqing City 325604, Zhejiang, China
Tel: +86-577-27871155

Summary of Contents for ZVF9V-G/P

Page 1: ...erter Add 8 GandeRoad Tahui Shihudang Town Songjiang District Shanghai201600 China Tel 0086 021 57844525 Http www chziri com Manufacturer Wenzhou Ziri Electrical Technology Co Ltd Add Santiaoqiao Indu...

Page 2: ...without priornotice Please browse ZIRIcompany s website for detail or contact it directly If there are any doubts or mistakes in this manual ZIRI Company claims immunityfrom them Thank you very much...

Page 3: ...ix 2 EMI Prevention P155 Appendix 3 User s Parameter Amendment Record P161 Appendix 4 Warranty P164 Table of Contents Table of Contents Table of Contents Table of Contents Chapter 1 Safety Instruction...

Page 4: ...orinjury to personneldue to invertertrouble or error such as nuclearpower control equipment aviation equipment transportation equipment lifesupporting system safety equipment weapon systemand etc Plea...

Page 5: ...er isdamaged or hasparts missing to preventinjury to personnelor loss ofproperty The main loopterminal should betightly connected tothe cable Otherwise the invertermay be damageddue to loosecontact Th...

Page 6: ...shock orexposure Do not touchthe inner sideof the inverterwhile the poweris ON nor putany foreign matter i e rodor other matterinside the inverter Otherwise it may resultin serious damageto the equipm...

Page 7: ...r ofthe inverter with hand s Otherwise thereis the possibilityof getting scalded DO NOT proceeddirect start stop operation frequentlywith a contactor or anyother switch devicesin the inverterinput sid...

Page 8: ...M Integration Module S Schism Module...

Page 9: ...ontrol Panel 3 External ControlTerminal 4 Power Terminal 5 Lower Cover 6 Casing Figure 2 6 ModelB Structural Representation Figure 2 7 ModelC Outside Drawing 1 Fan 2 ControlPanel 3 Cabnet Body 4 Wirin...

Page 10: ...Table 2 1Inverter Models andSpecifications Inverter Models G Constant TorqueLoad P Fan or Pump Load Input Voltage V Rated Output Current A Adaptive Motor Power KW Inverter Models G Constant TorqueLoa...

Page 11: ...rotatingspeed instant shutdown restarting Frequecnyupper lower limitation acceleration deceleration mode regulating frequency meter andvoltmeter output multiple speed program operation two wire three...

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Page 13: ...ing equipment asfar away fromthe inverter as possible Wheninstalling the inverterin an enclosure maintain the clearance around theinverter and verifythe temperature iswithin the allowable range 3 2 Pa...

Page 14: ...nthe installation positionof operator panel asshown in thefigure 3 9 Fig 3 9 Mounting Demonstration of the operator panel and connecting wireof the inverterModel A Step 3 Plug the ground end of connec...

Page 15: ...jack panel provided in the optional components then fix the jack panel in the installing location of operator panel as shown in Figure 3 13 Fig 3 13 Mounting Diagram for theoperator panel and connect...

Page 16: ......

Page 17: ...e should conform to the relevant national standard The ground resistance should be less than 10 FORBIDDEN DO NOT connectAC powersupply to the output terminals marked U V and W Otherwise there will be...

Page 18: ...phase AC motor Fig 3 18 Diagram 1for Main CircuitTerminals Applicable to Model Applicable to Model Three phase 380V or three phase 220V power supply input Connect to ground Three phase 380V power supp...

Page 19: ...nal AC reactorterminals connecting to bothends of theAC reactor Ground terminal connecting tothe ground Tips The three phase inputpower supply terminals R S andT do not differ on phasesequence and can...

Page 20: ...erminal Forward when FWD COM shortcuts decelerate and stop whenFWD COM is open Running Control Terminal Reverse when FWD COM shortcuts decelerate and stop whenFWD COM is open INPUT 0 24 power level lo...

Page 21: ...Inverter...

Page 22: ...ocompensate the connection or disconnection of thecapacity andsudden fluctuation of network voltage causedby other reasons It is recommendedto install areactor with deratingvoltage of 3 The input ando...

Page 23: ...es has 2 kindsof operator panels withpotentiometer or without potentiometer Thestandard model does nothave a potentiometer beforeEX factory Ifa user needs an inverterwith a potentiometer he should tel...

Page 24: ...lure alarming press this key tosolve failure and returnto the normal status Mode shifting key Press this key to realizemode switching from monitoring parameter to functionparameter Enter Store key Pre...

Page 25: ...oard 1 Mode of Monitoring State Press MODE key the inverter enters into the monitoring state mode LED displays Fd Under this mode press to decide what tobe monitored i e arunning parameter or failure...

Page 26: ...lizing Initializing Initializing Modification of parameter value for function codes modify the parameter value for F2 19 jog function from 10 00Hz to 20 00Hz odification of parameter value for functio...

Page 27: ...s 2nd diagnostic failure codes 3rd diagnostic failure codes 0 OC 1 1 OC 2 2 OC 3 3 OU 1 4 OU 2 5 OU 3 6 OU 4 7 LU 8 LP 9 SC 10 OH 11 OL 12 OL 13 EF 14 CE 1 15 CE 2 16 CE 3 17 CE 4 18 CPU Acceleration...

Page 28: ...d before the inverter is used for the first time or reused after a long term idle Be surethe insulation resistance measured is no lower than 5M An inverter stored for a year or longer must be given po...

Page 29: ...ial operationends If everything isnormal please repeat the operationfor several times 1 5 2 Cautions forOperation All the inverter functions are determined by set parameters The parameters of inverter...

Page 30: ...in themain circuit ofthe inverter frequent power on off may produce cumulative effect resultingin heat fatigueof inverter componentsand great reduction of servicelife of theinverter COMPULSORY In cas...

Page 31: ...on failure resets Realize speed control by regulating the value of AVI controlled by 4 7 10K 2W potentiometer 5 3 3 Eg 3 Run or stop the inverter with external terminals by adopting operation manner a...

Page 32: ...ration Control Primary machine Secondary machine 1 Secondary machine n Three phase AC Power Supply Forward Reverse Reset Bus Fig 5 6 Eg 5Wiring Diagram Primary Machine Setting F8 00Local communication...

Page 33: ......

Page 34: ...l Frequency setting mode selection 0 Set bythe operator panel potentiometer 1 Digital setting1 Operator panel key or digitalencoder setting 2 Digital setting2 terminal UP DOWN setting 3 Digital settin...

Page 35: ...efaultunit is second See unit selection F3 09 Deceleration time 1 V F curve setting 0 constant torque 1 fall torque curve1 1 7 power 2 fall torque curve1 2 0 power 3 User settingV F curve F0 17 F0 22...

Page 36: ...1 3 F2 Series Auxiliary OperatingParameters Continuation Failure auto reset interval time JOG operation frequency setting JOG acceleration time setting JOG deceleration time setting Acceleration time...

Page 37: ...ction 0 All the parameters areallowed to be modified Some parameterscan not be modified duringoperation 1 Only frequency setting isallowed to be modified 2 All the parametersare prohibited to be modif...

Page 38: ...Open circuit Collector Output terminal Y1setting Open circuit Collector Output terminal Y1setting Programmable relay output setting 0 Inverter in operation instruction 1 Frequency Speed arrival signal...

Page 39: ...imit voltage AVIinput lower limit voltage 10 0V 0 0mA ACI input upper limitcurrent ACI input lower limit current 20 0mA 0 0 impulse inputupper limit frequency Impulse input lower limit frequency 10 0K...

Page 40: ...usands digit Remain Note The above two parameters are valid only whenF0 01 7 PID action setting PID given path setting PID feedback path setting LED units digit Function setting 0 Close 1 Open LED ten...

Page 41: ...nction terminals LED thousands digit Remain 6 1 8 F7 Series Programmable Operation Parameters Continuation 1st stage operation time 2nd stage operation time 3rd stage operation time 4th stage operatio...

Page 42: ...digit Wobble status Memory store ornot after power failure 0 Store the wobblestatus after power failure 1 Do not storethe wobble status after power failure Wobble presetfrequency Wobble presetfrequenc...

Page 43: ...e 0 Open ring Vector Control This is also called SVC indicating no speed sensor vector control which is applicable to high performance speed regulation without installing an encoder 1 V F Control This...

Page 44: ...erminalAVI Refer to F5 02 F5 03 for relevant settings 6 External terminal impulse 0 10KHz setting To setthe operation frequency by X6 terminal input impulse signal Refer to F5 04 F5 05 for relevant se...

Page 45: ...stage speed when there is a programmable multi stage speedrunning F0 04 Operation controlmode selection Settingrange 0 2 Factorydefault setting 0 This function is used to set the control mode for inv...

Page 46: ...1 Auto Torque liftingvoltage changes asthe rotator currentchanges The largerthe rotator currentis the larger voltage islifted If autotorque lifting isset magnetic circuitsaturation caused byoverlarge...

Page 47: ...rter isdecelerated from basic frequency to 0 00Hz as shown in t of 2 Fig 6 4 Fig 6 4 Diagram of Acceleration Deceleration Time Output frequency Time This inverter seriesprovide 4 groupsof acceleration...

Page 48: ...etergroups are electricalparameters for themotor being controlled If the inverteris not matchedwith the motorpower rate thegap shall notexceed two specification grades itis still necessaryto ensure th...

Page 49: ...c self learning If motor parameter self learning is selected press the RUN key self learningof the motor will be started This coursecan be finished automatically without any manual intervention During...

Page 50: ...ecelerated stop Start Time Fig 6 7 Start andStop Frequency OutputCurve F2 03 Starting DCbraking current Settingrange 0 0 100 0 Defaultsetting 0 0 F2 04 Starting DCbraking time Settingrange 0 0 20 0S D...

Page 51: ...ric power of voltage and current and realize energysaving 0 Disabled 1 Enabled This function is applicable to loads like fans water pumps and etc Automatic energy saving operationis invalid during acc...

Page 52: ...ands For example the inverter will automatically abort restarting by rotation speed tracking and restore to the status of normal stop if stop command is given during this period HAZARD If the power of...

Page 53: ...0 00 upper limiting frequency Default value 40 00Hz F2 33 6th stage speed operation frequency Setting range 0 00 upper limiting frequency Default value 45 00Hz F2 34 7th stage speed operation frequen...

Page 54: ...frequency changes 1 Auto carrier regulation The carrier willautomatically make adaptation when there is some change in frequency to improve the pulse of low frequency torque Group F3 UserManagement I...

Page 55: ...edback setting value F3 08 Software edition Setting range 0 01 99 99 Default value F3 09 Acceleration Decelerationtime unit Settingrange 0 1 Defaultvalue 0 Group F4 On offInput Output Parameters F4 00...

Page 56: ...motor See the parameter F2 12 F2 14 fordetails 17 Counter zero clearance input Once this functionis set connectthis terminal withCOM terminal andthe counter value will be 0 18 Counter pulse signalinpu...

Page 57: ...hree wire control isshown in Fig 6 14 in which Xnstands for three wire operation control terminalwhich can be any of themulti function input terminal X1 X6 refer toparameter F111 F116 by selecting 15...

Page 58: ...cy upper lower limit When wobble function is selected if the wobble frequency fluctuation range reckoned from central frequency is beyond the upper limiting frequency or lower than the lower limiting...

Page 59: ...efault value 1 F4 16 Counter detection value setting Settingrange 0 reset value Default value 1 This parameter group stipulates counting work of the counter The pulseof counter is input by the externa...

Page 60: ...setthe correlation between externalanalog input quantity and the set frequency The relationshipbetween set frequency andfrequency setting signal after treatment of filtering andgain is shown inFig 6...

Page 61: ...100 and the rangeof output voltage currentis 0 00 10 00V 0 00 20 00mA then the voltageand current outputwill be selectedby the jumper AFM output 0 10V 0 20mA F5 11 Maximum value 10V 20mA Parameter F5...

Page 62: ...If the algorithm resultof previous twofigures is anegative number then the defaultresult of thesystem will be 0 Algorithm rule 2 If the generalalgorithm result isa negative number and algorithm2 is n...

Page 63: ...ual targetvalue then this parameter can beused to regulatethe PID valuetill it isin accord withthe request F6 05 Feedback pathpolarity Setting range 0 1 Default value 0 0 Positive This indicates thema...

Page 64: ...ID putsinto real operationwhen PID controlis enabled Insome control systems the invertershall output forcefullya certain frequencyvalue F6 11 to the preset time F6 12according to thisparameter setting...

Page 65: ...ctly asshown in Fig 6 26 Fig 6 26 Diagram ofProgrammable Multi speed Single cycle Operation f1 f7 in thisfigure refers tothe operation frequencyat stage 1 7 separately T1 T7 refers tothe operation tim...

Page 66: ...ing range 000 111 Defaultvalue 000 F7 09 F7 10 are used to set the direction for programmable multi speed operation Programmable multi speed operationis always priorto external terminalcontrol multist...

Page 67: ...quick rise after the frequency reached the lower limit The formulais shown below Actual trip frequency F7 15 wobble range F7 16 Wobble period Setting range 0 1 3600 0s Default value 10 0s This parame...

Page 68: ...re actionselection 0 Shutdown 1 Remain the current state LED thousands digit Remain All the data formats select 1 bit as their starting digit 8 bit as their data digit and 1 bit as their stop digit F8...

Page 69: ...n If the grid voltage is too low theoutput torque of the motor will decrease Asfor constant power rate and constant torque load ultra low grid voltage will increase the inverter s input or output curr...

Page 70: ...rt action If abraking resistor is connectedat the moment DCvoltage will fall aftera rise through a braking resistorwhich releases DC voltagepumping up inside the inverter When DC voltage falls to acer...

Page 71: ...the rotating motor when instantaneous power failure occurred Check input power supply Set starting mode selection F2 00 to rotation speed tracing Abnormal input power supply Load with energyfeedback...

Page 72: ...Check and re connect Seek service 7 2 Anomalies and Solutions Table 7 2Anomalies andSolutions Anomalies Solutions No display when the power isON Power trip Motor doesn t run Motor reverses Motor accel...

Page 73: ...ter Clip on ammeter WARNING Make sure thatonly qualified personnelwill perform maintenance inspection and partreplacement Wait atleast 10 minutesafter turning OFFthe input powersupply before performin...

Page 74: ...ilure ordamage Do not leaveany inspection tool i e a screwdriver in the machine after periodiccheck Otherwise thereis the dangerof damage to theinverter 8 2 Replacement ofWearing Parts The wearing par...

Page 75: ...erecharged within half anyear and therecharging period shouldbe at least5 hours DO raise thevoltage gradually by usinga voltage regulator tosome rated value before itis recharged At the sametime check...

Page 76: ...Chapter 9 Outline Dimension Mounting Dimension Inverter Models Inverter Models Power Power Dimension Dimension mm Figure Figure Figure Figure Figure Figure Figure Figure Gross Weight Gross Weight Fig...

Page 77: ...e Figure Figure Gross Weight Fig 9 3 Inverter ModelC Outline DimensionalDrawings 9 2 Operation PanelOutline Dimension andMounting Hole Dimension Fig 9 4 ZR04 OperatorPanel Dimension Tips Extra mountin...

Page 78: ...all be assembliedwhen ZR05 operator panel ispulled out toinstall The hole dimensionof the installationsocket is asshown in Fig 9 6 Fig 9 6 ZR OperatorPanel Hold Dimension Chapter 9 Outline Dimension M...

Page 79: ...markand date ofmanufacture Malfunction or damagecaused by impropertransit or storageafter purchase Fail to givean objective descriptionon the useof installation wiring operation maintenance orelse De...

Page 80: ...nt on cable length just place an order with the company WARNING When proceeding remotecontrolled wiring DO disconnect powersupply 3 Serial Communication COM The standard machinetype of theinverter ZVF...

Page 81: ...netic field aroundthe circuit cable which results inelectric field coupling and magneticflux inductive couplingto the nearerparallel cable suchas the communication cable small signal transmissioncable...

Page 82: ...groundthrough an independent groundwire and sharethe same ordifferent point beyond the earth electrode with theinverter as shown in thefigure below Inverter Other equipment Motor Cable The electromag...

Page 83: ...polarityof diode Asfor a 220VAC controlled contactor an over voltage suppressorshould be mounted atboth ends ofthe coil i e RC network Also the protectionof switch contact cannot be ignored This can b...

Page 84: ...fication According to specification According to specification According to specification According to specification According to specification According to specification According to specification Ac...

Page 85: ...center frequencystandard Local machine address Communication configure Communication timeout checkout time Local machine response delay Linking ratio setting Under voltage protection level Over volta...

Page 86: ...Model s Identification Number Name of Equipment Power Capability of the Motor Date of Installation Date of Use Description of Use Description of ParameterAmendment TIP User shall fillit out basedon th...

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