Chrysler IIIH, Assembly Manual

Page: 28 / 100

All operators should become familiar with the Sunnen SV‐10 Hone Operator Manual, safety precautions,
set up procedures, and operations of the SV‐10 Hone before honing engine blocks.
Required Parts and Equipment
1. Sunnen SV‐10 Hone Machine
2. Sunnen Honing Oil SHO965055 (55 gal.) / SHO965005 (5 gal.)
3. Course Diamond Stones: Sunnen DHH6GMH85
4. Plateau Brush: Sunnen DHHB6534 (DHHB7534 is an adequate substitute)
5 Sunnen Bore Gauge;
G A M‐2121
12" depth, 0.002mm resolution indicator dial bore gauge.
G R M‐2121 12" depth, 0.002mm resolution, with retractable indicator dial bore gauge.
G A M‐2121E 12" depth, 0.002mm resolution indicator bore gauge with digital readout.
G R M‐2121E 12" depth, 0.002mm resolution retractable indicator bore gauge with digital readout.
Machine Setup
Place the block in the SV‐10 honing machine with the front of the block facing left.
Set the stroke length to 3.0 " on the inch scale or 75 mm on the metric scale.
Set the Ratchet Feed setting to 1.
Manually set the tilting table height to 3/8" or 9.65mm.
Using the automated setup screens input the following parameters;
Bore Diameter 95.90mm
Bore Length 131.76mm
Stone Length 76.20mm
Over stroke Top 9.65mm
Over stroke Bottom 9.65mm
Roughing Spindle Speed RPM 200
Roughing Stroke Speed 80
Finishing Spindle Speed RPM 200
Finishing Stroke Speed 80
Beginning Strokes 10
Strokes Between Dwells 10
Threshold 20%
Dwells 2
These user input values should yield an average X‐hatch angle of 36° and a stroke length of 74.9 mm.
Section 4
Mar‐16 Sheet 8
Auto Dwell
Settings
Screen 1
Screen 2
Sunnen SV‐10
IIIH Hone Settings
Revision DRAFT