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Chloride LP061XHR, User Instruction Manual

The Chloride LP061XHR User Instruction Manual is an essential tool for operating and maintaining your LP061XHR product. This comprehensive manual is available for free download on manualshive.com, providing you with easy access to expert guidelines, troubleshooting tips, and safety instructions. Get the most out of your Chloride LP061XHR with this downloadable manual now!

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Introduction ......................................................................................................................................................................................... 1
Registering Your UPS  ......................................................................................................................................................................... 1
Technical Support  ............................................................................................................................................................................... 1
FCC Compliance  ................................................................................................................................................................................. 1
Safety Compliance  .............................................................................................................................................................................. 1
Safety ................................................................................................................................................................................................... 1

Intended Use  ................................................................................................................................................................................ 1
Safety Notices  .............................................................................................................................................................................. 2
Emergency ................................................................................................................................................................................... 3
Leakage Currents  ......................................................................................................................................................................... 3
Radio Interference ........................................................................................................................................................................ 3
Batteries ....................................................................................................................................................................................... 3
Repackaging ................................................................................................................................................................................. 3
Notes Regarding the EU Declaration of Conformity ................................................................................................................... 3

About the Operating Instructions  ........................................................................................................................................................ 4

Device Overview .......................................................................................................................................................................... 4
Symbols ........................................................................................................................................................................................ 4
Documentation Structure  ............................................................................................................................................................. 4

Preparation for Use .............................................................................................................................................................................. 4

Delivery and Storage .................................................................................................................................................................... 4

Installation ........................................................................................................................................................................................... 7

Electrical Preparations  ................................................................................................................................................................. 7
Installation Data  ........................................................................................................................................................................... 8
Cable Sizes and Current  ............................................................................................................................................................... 9
Neutral Connection  .................................................................................................................................................................... 10
External Protection and Isolating Devices  ................................................................................................................................. 10
Installation of Differential Protection Devices  .......................................................................................................................... 10
Terminal Blocks for UPS  ........................................................................................................................................................... 11
Connecting Mains  ...................................................................................................................................................................... 12
Connecting Load Cables  ............................................................................................................................................................ 12
External Battery Connection  ...................................................................................................................................................... 12
Auxiliary Backfeed Protection ................................................................................................................................................... 13
Operation .................................................................................................................................................................................... 13
Reset ........................................................................................................................................................................................... 13

Operating the Device ......................................................................................................................................................................... 13

UPS Start-Up Procedure  ............................................................................................................................................................ 14
UPS Shutdown Procedure  .......................................................................................................................................................... 15
Functional Test ........................................................................................................................................................................... 15
Indication and Operating Elements Linear Plus Rack-mount .................................................................................................... 15
Indication and Operating Elements ............................................................................................................................................ 16
Remote Power Off (RPO)  .......................................................................................................................................................... 18
Emergency Power Off (ESD hardwired)  ................................................................................................................................... 19
Paralleling UPS Devices  ............................................................................................................................................................ 19
Designing a Parallel System  ...................................................................................................................................................... 19
Parallel System, Installation and Operating  ............................................................................................................................... 19

Maintenance ...................................................................................................................................................................................... 21

Battery Replacement  .................................................................................................................................................................. 21
Storage ....................................................................................................................................................................................... 22
Cleaning ..................................................................................................................................................................................... 22

Interfaces ........................................................................................................................................................................................... 22

Serial Interface COM 3  .............................................................................................................................................................. 22
Optional Isolated Contacts Card  ................................................................................................................................................ 24

Troubleshooting ................................................................................................................................................................................ 25

Summary of Contents for LP061XHR

Page 1: ......

Page 2: ...s manual before calling technical services Entire contents copyright 2007 Chloride Group PLC All rights reserved Reproduction in whole or in part without permission is prohibited All information subject to change without notice 913 610 Rev B 07 07 LP061XHR LP101XHR LPBP100 2 Chloride 27944 North Bradley Road Libertyville IL 60048 9700 USA Chloride George Curl Way Southampton Hampshire SO18 2RY Uni...

Page 3: ......

Page 4: ...lating Devices 10 Installation of Differential Protection Devices 10 Terminal Blocks for UPS 11 Connecting Mains 12 Connecting Load Cables 12 External Battery Connection 12 Auxiliary Backfeed Protection 13 Operation 13 Reset 13 Operating the Device 13 UPS Start Up Procedure 14 UPS Shutdown Procedure 15 Functional Test 15 Indication and Operating Elements Linear Plus Rack mount 15 Indication and Op...

Page 5: ......

Page 6: ... a Class A digital device pursuant to Part 15 of FCC Rules These limits are designed to provide reasonable protection against harmful interference when the UPS is operating in a commercial environment The UPS generates uses and can radiate radio frequency energy If installation and use is not in accordance with the instruction manual it may cause harmful interference to radio communications ATTENT...

Page 7: ... disconnected In case of interruption of the mains voltage the integrated battery maintains the power supply to the user equipment Lay all cables so that nobody can stand on them or trip over them When connecting the device to the power supply follow the instructions in the chapter Installation on page 7 Make sure that no objects e g pins necklaces paper clips etc inside the device In emergencies ...

Page 8: ...cted in series can produce hazardous voltages The battery is a hermetic type battery and must not be kept in storage or disuse for periods exceeding 6 months at 68 F 20 C without being recharged having been charged to 100 at the beginning of any such period If this period is exceeded it is essential that the batteries be recharged which requires that the UPS be switched on If these conditions are ...

Page 9: ...devices are available at various nominal power ratings The following table provides an overview of the various versions of the device Symbols The following symbols are used in this handbook WARNING indicates instructions which if not observed may endanger your life your health the reliability of your device or the security of your data NOTE Indicates additional information and tips Documentation S...

Page 10: ...and the presence of conductive powder or dust See Table 3 on page 8 Do not stack units and do not place any objects on top of a unit The functional temperature range of the UPS is 32 F to 104 F 0 C to 40 C The ideal ambient temperature range is 59 F to 77 F 15 C to 25 C The maximum ambient operating temperature is 104 F 40 C The battery life is defined at 68 F 20 C Operation of the equipment above...

Page 11: ...h racks When installing the units please consider the weight especially of the battery extension Preferably the units should be installed in the lower section of the rack UPS systems consisting of several units must be installed so that the battery extensions are mounted in the lower section of the rack with the UPS directly above Included in each Linear Plus Rack Mount carton is a rail kit part n...

Page 12: ...ontal position the front plate has to be secured to the 19 inch rack at the indicated points on both sides of the unit It is not permissible to secure the unit only at the front plate This may damage the unit and or other mounted units Fig 3 Mounting the rails to the body of the UPS or battery extension Installation During installation the input source must be isolated and secured against the poss...

Page 13: ...nt 10 kVA Electrical Data Rating 6 kVA 10 kVA Input Voltage 208 220 230 240 VAC 1 phase Frequency 50 60Hz 5 automatic frequency sensing Current 208 VAC 29 A 48 A Battery external Typea External battery packs only 1 to 5 packs External battery packs only 1 to 5 packs Voltage Ah Type 240V 20x 12V 8 Ah Yuasa Rew 45 12FR Output Voltage 208 220 230 240V 2 Frequency with mains control see input frequenc...

Page 14: ...VA Linear Plus Rack mount 10 kVA Mechanical Data UPS Net Weight lbs kg 53 24 57 26 Unit dimensions Width 19 482 6 Height 5 1 130 Depth 26 660 28 1 715 Body dimensions Dimensions in mm Width 16 1 410 Height 5 25 130 3 U Depth 26 660 Battery extensions Type LPBP100 2 Weight lbs kg 152 69 Battery dimensions Dimensions in mm Width 16 1 410 Height 5 25 130 3 U Depth 26 660 26 660 Table 6 Cable Sizes Te...

Page 15: ...talled by the installing personnel for protection of both the cables and the equipment NOTE The external battery cabinet shall be located adjacent to the UPS When such an option is supplied by Chloride it comes complete with protection devices and correctly sized cables When batteries are sourced from other suppliers it is advised that Chloride be contacted for correct sizing of protection devices...

Page 16: ...15 13 16 o 1 Output socket s IEC 320 C19 2 2 Output circuit breaker for plugged outlets 3 Input miniature circuit breaker 4 Fan 5 Cover of parallel port 6 Communication Slot Option 7 ESD Contacts control 7a ESD Contacts hardwired 8 UPS interface COM 3 9 Battery socket 10 Strain relief 11 Mains connection Terminal Block 12 Battery socket for battery connection cable to UPS 13 Battery extension cabl...

Page 17: ... circuit current which in addition to causing damage to the battery itself and to associated cables may expose the operator to the risk of burns The following precautions should be observed when working on batteries Remove watches rings or other metal objects Use tools with insulated handles The voltage of a single cell of a single battery block is not dangerous However a number of cells or batter...

Page 18: ...tting of the backfeed terminal board located on the UPS rear side is shown there Fig 6 Backfeed terminal board factory setting Operation If bypass thyristor is shorted short circuit and UPS runs in double conversion mode online the following steps follow the backfeed detection circuit activates backfeed relay opens Press the o button to acknowledge the fault Reset To reset the backfeed logic the U...

Page 19: ...ng the device the batteries should be recharged for a period of 8 hours The UPS may be used immediately even without charging but will not be able to provide the specified autonomy 2 Once recharging has been completed the UPS is ready for use follow the UPS Start Up Procedure see UPS Start Up Procedure on page 14 WARNING Do not connect any devices that may overload the UPS or draw DC current NOTE ...

Page 20: ... mains supply to the UPS If the UPS is operating correctly and the batteries are fully charged an acoustic signal at intervals of 4 seconds will be heard and the ON LED indication MAINS indicator 6 at the UPS will be extinguished Once the interval between the acoustic signals has decreased to 1 second the UPS will continue to supply energy for a maximum of 3 more minutes after which it will be aut...

Page 21: ...he inverter is activated by pressing the button Following a delay time of approximately 5 seconds the BYPASS indicator extinguishes and the INVERTER indicator illuminates Pressing the button blocks the inverter and switches the system to bypass UPS output voltage is present Fig 8 Symbols on the control panel of the UPS Linear Plus Rack mount The UPS indicates by acoustic buzz and optical LED alarm...

Page 22: ...d out data is stored and the operating systems are shut down For further information please refer to our publication about the Chloride connectivity solutions Once the mains voltage returns the UPS will restart in the preset mode Depending on the installed software the computer s status before the mains failure can be re established In the event of overload or internal failure the load is transfer...

Page 23: ...erter is blocked Power is supplied by the mains supply This is not a normal operating state If the mains supply fails the loads will no longer be supplied no UPS operation NOTE For sustained overloads 130 of capacity the output will be disconnected within one hour to protect the circuitry from overheating Parallel operation Refer to chapter Paralleling UPS Devices on page 19 Remote Power Off RPO F...

Page 24: ...additional distribution has to be taken into account A system of 2 parallel UPS blocks can be connected directly to the distribution if the system load doesn t exceed the nominal power of the UPS block configuration half load 2 block parallel system If the supported load is greater than 50 of the total paralleled UPS load it is suggested that an external maintenance bypass be installed Parallel Sy...

Page 25: ...t for the yellow BYPASS LED to illuminate 5 Press the button on the first UPS control panel for a minimum of 1 second 6 Repeat the UPS start up procedure step 5 on the second and on third UPS if present At this point all the bypass indicators are extinguished All inverter indicators illuminate indicating that all parallel UPS inverters are running The load is spread evenly across all the UPSs In a...

Page 26: ...ery discharge cycles The battery test should be carried out periodically 6 to 12 months in order to ascertain the general condition of the batteries Battery Replacement WARNING Prior to starting the battery replacement please read the entire instructions for important safety procedures NOTE To obtain new battery ies contact Chloride Technical Services at 847 816 6000 toll free at 800 879 5011 opti...

Page 27: ...iature circuit breaker of the UPS in case of fixed connections and switch off the circuit breaker of the external battery cabinet 4 Remove the UPS and external battery cabinet connections in the opposite sequence to that described in Installation 5 Note the date recharging was carried out on the packaging of the external battery cabinet Cleaning NOTE Do not use scouring powder or plastic dissolvin...

Page 28: ...truction Manual Fig 13 Serial interface COM 3 The interface COM 3 is galvanically isolated from primary UPS circuits SGN at pin 5 Signal ground RXD at pin 2 and TXD at pin 3 Receive and transmit RS 232 compatible signals R x D T x D S G N C O M 3 L i n e a r P l u s ...

Page 29: ...at the UPS input or when the mains voltage falls below the lower limit for a minimum of 10 seconds This contact opens approximately 850 ms after the mains have been reestablished The 8 5 contact provides a mirror function opening when the mains voltage fails and closing when main power returns LOW BATT This output provides a N O contact between pins 6 and 5 and an N C contact between pins 7 and 5 ...

Page 30: ...cator does not illuminate acoustic alarm active at intervals No mains voltage present UPS operation Operating modes Linear Plus Rack mount on page 17 MAINS indicator does not illuminate when mains voltage present acoustic alarm active at intervals Input circuit breaker tripped Reset circuit breaker If the problem persists contact the responsible customer service representative ALARM indicator illu...

Page 31: ... Line Battery Test Voltage 276V Voltage 140V Battery Voltage 276V Voltage 140V No output 3 Overheating fault Fault 1 Bypass Line Battery Test Temperature 90degree Celsius Bypass Battery Temperature 90degree Celsius No output 4 Battery over voltage fault Fault 4 Bypass Line Battery Test Voltage 292V Bypass 5 Battery overload Fault 5 Battery Battery test Load 105 No output 6 Inverter mode output fau...

Page 32: ... 4 Any mode DSP with H8 communications error Bypass or no output 12 Output failure Fault 1 5 Line Battery Output actual power 800W Bypass 13 Back feed active Fault Line Battery STS is break and cause a short circuit from inverter to bypass Battery 14 Parallel fault Fault 3 4 Bypass Line Fault of units in parallel Units effected no output Fault LED UPS Mode Before Fault Condition UPS Mode After Fau...

Page 33: ...Troubleshooting Chloride Linear Plus Series Rack mount UPS User Instruction Manual 28 ...

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