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Chicago Pneumatic CPF 300 A-8.6-60, Instruction, Page: 85 / 117

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Chicago Pneumatic CPF 300 A-8.6-60 Instruction Download Page 85

Instruction book 

909935AIB 

83 

 

 

 

 

 

Condition 

Fault 

Remedy 

Compressor air delivery or pressure 

below normal. 

Air consumption exceeds air 

delivery of compressor. 

Check equipment connected. 

Choked air filters. 

Replace filters. 

Air leakage. 

Check and correct. 

 

 

Condition 

Fault 

Remedy 

Compressor element outlet 

temperature or delivery air 

temperature above normal. 

Oil level too low. 

Check and correct. 

Oil coolers clogged. 

Consult the section Coolers. 

Air cooler clogged. 

Consult the section Coolers. 

On air-cooled compressors, 

insufficient cooling air or cooling 

air temperature too high. 

Check and correct as necessary. 

Summary of Contents for CPF 300 A-8.6-60

Page 1: ...People Passion Performance Instruction book ...

Page 2: ......

Page 3: ...ce Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the requirements for instructions specified by the applicable Europeandirectives as identified in the Declaration of Conformity 06 04 2020 No APF...

Page 4: ...ING AND DISPOSAL 10 2 General description 11 2 1 INTRODUCTION 11 2 2 AIR AND OIL SYSTEM 12 2 3 COOLING AND CONDENSATE SYSTEM 17 2 4 REGULATING SYSTEM 18 2 5 CONNECTIVITY AND ICONS 20 3 Touch controller 23 3 1 CONTROLLER 23 3 2 CONTROL PANEL 25 3 3 ICONS USED 26 3 4 MAIN SCREEN 30 3 5 QUICK ACCESS SCREEN 31 3 6 MENU SCREEN 32 3 7 DATA MENU 34 3 8 SERVICE MENU 36 3 9 WEEK TIMER MENU 38 3 10 EVENT HI...

Page 5: ... 57 5 2 BEFORE STARTING 60 5 3 STARTING 62 5 4 DURING OPERATION 63 5 5 CHECKING THE DISPLAY 64 5 6 MANUAL LOADING UNLOADING 66 5 7 STOPPING 67 5 8 TAKING OUT OF OPERATION 68 5 9 USE OF AIR RECEIVER 69 6 Maintenance 70 6 1 PREVENTIVE MAINTENANCE SCHEDULE 70 6 2 MOTORS 71 6 3 OIL SPECIFICATIONS 72 6 4 OIL CHANGE 72 6 5 OIL FILTER CHANGE 75 6 6 STORAGE AFTER INSTALLATION 76 6 7 SERVICE KITS 77 7 Adju...

Page 6: ...EM SOLVING 82 9 Technical data 84 9 1 READINGS ON DISPLAY 84 9 2 REFERENCE CONDITIONS 84 9 3 LIMITS 85 9 4 SETTINGS OF SAFETY VALVES 85 9 5 SETTINGS FOR OVERLOAD RELAY AND FUSES 85 9 6 SETTINGS OF CIRCUIT BREAKERS 86 9 7 COMPRESSOR DATA 86 10 Pressure equipment directives 87 11 Documentation 90 ...

Page 7: ... emergency stop button Switch off the voltage Depressurize the machine Lock Out Tag Out LOTO Open the power isolating switch and lock it with a personallock Tag the power isolating switch with the name of the service technician On units powered by a frequency converter wait 10 minutes before starting any electrical repair Never rely on indicator lamps or electrical door locks before maintenance wo...

Page 8: ...ing flanges plugs caps and desiccant bags must be removed before connecting the pipes 5 Air hoses must be of correct size and suitable for the working pressure Never use frayed damaged or worn hoses Distribution pipes and connections must be of the correct size and suitable for the working pressure 6 In case the device is a compressor the aspirated air must be free of flammable fumes vapors and pa...

Page 9: ...er and no free extinguishing system is present in the air net close to the dryer safety valves must be installed in the vessels of thedryer Also consult following safety precautions Safety precautions during operation and Safety precautions during maintenance These precautions apply to machinery processing or consuming air or inert gas Processing of any other gas requires additional safety precaut...

Page 10: ...a 11 Do not remove any of or tamper with the sound damping material 12 Never remove or tamper with the safety devices guards or insulations fitted on the machine Every pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be protected by a pressure relieving device or devices as required 13 Yearly inspect the air receiver Minimum wall thickness ...

Page 11: ... 13 Never use a light source with open flame for inspecting the interior of a machine pressure vessel etc 14 Make sure that no tools loose parts or rags are left in or on themachine 15 All regulating and safety devices shall be maintained with due care to ensure that they function properly They may not be put out ofaction 16 Before clearing the machine for use after maintenance or overhaul check t...

Page 12: ...3 Separate the harmful from the safe components e g drain oil from oil containing parts 4 Refer to the disposal topic mentioned below Disposal of electrical and electronic appliances WEEE This equipment falls under the provisions of the European Directive 2012 19 EU on waste electrical and electronic appliances WEEE and may not be disposed as unsorted waste The equipment is labelled in accordance ...

Page 13: ...ral view of air cooled CPF 300 A CPF 300 A are single stage oil injected screw compressors driven by an electric motor and enclosed in sound insulated bodywork CPF 300 A are air cooled compressors Pipe connections ANSI connections for flanges NPT for threaded pipes or pipe couplings ...

Page 14: ...m Flow diagrams Specific flow diagram For specific flow diagram see 1839 0014 56 chapter drawings and diagrams Typical flow diagram Typical Flow diagram of air cooled CPF 300 A compressors Component list Flow diagram reference Description 100 Air filter ...

Page 15: ...eiver 124 Fan s 125 Coupling 127 Drive motor 128 Fan motor s 129 Control cubicle 131 Pressure regulator modulating control 132 Pressure control 133 Oil cooler Energy recovery 134 Valve dryer 136 Thermostatic valve energy recovery 138 Electronic water drain 139 Water shut off valve option 142 Thermostatic water valve option 301a Heat exchanger air air of dryer 301b Heat exchanger air refrigerant of...

Page 16: ... off valve option 5 Drawing references Drawing reference Description 1 Local mounting 2 Mounted in control cabinet 3 Mounted on control cabinet 4 Customer installation 5 CP installation 6 For symbols linestyles see 9823 4059 00 7 Flow sheet legend 9823 9033 00 8 Integrated dryer Full Feature 9 Energy recovery 10 SPM shock pulse monitoring 12 Thermostatic water valve 13 PT1000 protection in winding...

Page 17: ...Instruction book 909935AIB 15 Position of components Ghost view of air cooled CPF 300 A compressor ...

Page 18: ... A compressors the cooled air is discharged through condensate trap 111 or H and the air outlet towards the air net Check valve 104 or M prevents blow back of compressed air Minimum pressure valve 109 or N prevents the receiver pressure from dropping below a minimum pressure The valve has a built in check valve Oil system Air pressure forces the oil from air receiver oil separator 106 or C through...

Page 19: ...f the compressor A condensate trap is installed downstream of the air cooler to prevent condensate from entering the air outlet pipe The trap is provided with following components a level sensor a solenoid valve for automatic condensate draining a ball valve for manual draining This condensate can contain small amounts of oil and should be processed according to local environmental legislation Coo...

Page 20: ...Instruction book 18 909935AIB 2 4 Regulating system Flow diagram ...

Page 21: ...ve 1 opens and connects air receiver D and unloader pressure chamber 2 The blow off valve 5 opens and releases air from the air receiver D Both the air receiver pressure and the unloader chamber 4 pressure drop 2 Driven by the pressure difference in unloader pressure chambers 2 and 4 unloader plunger 3 moves downwards This downward movement forces the unloader disc 6 to close the compressor stage ...

Page 22: ...led ICONS The Touch controller has an integrated antenna Safety precautions It is important to follow all regulations regarding the use of radio equipment in particular regarding the possibility of radio frequency RF interference Please follow the safety advice given below carefully Respect restrictions on the use of radio equipment in fuel depots chemical plants or other explosive environments Av...

Page 23: ...ons and measures to avoid the risk of a breakdown This product level is available as a free of charge 3 month trial ICONS Energy ICONS Energy safeguards the performance of your equipment It enables you to continuously monitor and analyze the energy efficiency of the compressor room You decide which performance indicators benchmarks and reports are created You can make accurate and immediate improv...

Page 24: ...ou will receive an e mail with login credentials Go to the ICONS web site http portal connectivityicons com log in with the user credentials Enjoy ICONS In case more ICONS ready machines are available you can add these via MyProfile ...

Page 25: ...r A number of programmable settings e g the unloading and loading pressures for fixed speed units the setpoint for units with frequency converter the minimum stop time the maximum number of motor starts and several other parameters are taken into account The controller stops the unit whenever possible to reduce the power consumption and restarts it automatically when the net pressure decreases If ...

Page 26: ...ing is shown press stop button to stop the unit and wait until the unit has stopped Switch off the voltage inspect the unit and remedy if necessary The warning message will disappear as soon as the warning condition disappears Service warning A number of service operations are grouped as a Service Plan Each Service Plan has a programmed time interval If the service timer exceeds a programmed value...

Page 27: ...can be operated by touch 2 Warning sign Flashes in case of a shut down is lit in case of a warning condition 3 Service sign Is lit when service is needed 4 Operation sign Is lit when the unit is running in automatic operation 5 Voltage sign Indicates that the voltage is switched on 6 Stop button This button stops the unit 7 Start button This button starts the unit The operation sign 4 lights up Th...

Page 28: ...ons Menu Icon Menu Icon Menu Icon Data Status Inputs Outputs Counters Aux Equipment Parameters Converters Service Service Overview Service Plan Service History Service functions Clean Screen Week Timer Week Remaining Running Time Event History Saved Data ...

Page 29: ...s Regulation Control Parameters Aux Equipment Parameters Converter s Fan Internal SmartBox Auto Restart Controller Settings Network Settings Ethernet Settings CAN Settings Localisation Language Date Time Units User Password Help Information Status icons Icon Description Motor Stopped ...

Page 30: ...nloaded Wait Running Loaded Failed to Load Running Loaded Wait Manual Stop Machine Control Mode Local Machine Control Mode Remote Machine Control Mode LAN Automatic Restart After Voltage Failure Week Timer Active System icons Icon Description Basic User Advanced User Service User Antenna 25 ...

Page 31: ...IB 29 Antenna 50 Antenna 75 Antenna 100 Change between screens indication Energy recovery Dryer Element Drain s Analogue Output Menu Reset Auto Restart Filter s Cooler Valve s Power Meter Input icons Icon Description Pressure ...

Page 32: ...on It is switched off automatically after a few minutes when there is no touch input Description Reference Designation Function 1 Home button The home button is always shown and can be tapped to return to the main screen 2 Screen information On the main screen the screen information bar shows the serial number of the machine When scrolling through menus the name of the current menu is shown 3 Acce...

Page 33: ...o go to another screen 8 9 10 11 These fields can contain a history chart an input or a counter value depending on the type of the machine Tap the field to view the type of measurement This will be shown in the screen information bar Examples of inputs Ambient temp Outlet Dryer dewpoint Examples of counters Running hours Load relay Loaded hours 12 Menu button The menu button is always shown and ca...

Page 34: ... Remaining running time The Remaining running time can be set and modified by tapping this icon Internal SmartBox The reception quality of the internal antenna can be monitored Each bar represents 25 reception strength If the four bars are filled the reception strength is 100 If only one bar is filled the reception strength is just 25 Auto restart Auto restart can be activated by tapping this icon...

Page 35: ...s Regulation settings and Control parameters can be changed through this menu Auxiliary equipment parameters can also be changed The Auto restart function can be set through this menu This function is password protected 6 Controller settings Network settings Localisation settings and a User password can be set through this menu There is also a Help page available and the Controller information can...

Page 36: ...hese submenus can be entered by tapping the icons Procedure To enter the Data menu screen 1 Tap the Menu button 2 Tap the Data icon Description Reference Designation 1 Status menu 2 Inputs menu 3 Outputs menu 4 Counters menu 5 Auxiliary equipment menu Status menu Tap the Status icon to enter the Status menu This menu shows the current status of the unit ...

Page 37: ... icon to enter the Inputs menu This menu shows information about all the inputs Outputs menu Tap the Outputs icon to enter the Outputs menu This menu shows information about all the outputs Voltage free outputs may only be used to control or monitor functional systems They should NOT be used to control switch or interrupt safety related circuits Check the maximum allowed load on the label Stop the...

Page 38: ...ter the Aux equipment menu This menu shows an overview of all auxiliary equipment fitted 3 8 Service menu Function This screen is used to display the following submenus Service Service functions Only visible as advanced user Clean screen These submenus can be entered by tapping the icons Procedure To enter the Service menu screen 1 Tap the Menu button 2 Tap the Service icon ...

Page 39: ...vice overview can be viewed by tapping icon 1 The service plan can be viewed by tapping icon 2 Through this menu the service plan can be modified 1 Tap the desired service plan A selection screen will pop up 2 Change the Running Hours by tapping or 3 Confirm by tapping V or decline by tapping X The service history can be viewed by tapping icon 3 When a service plan interval is reached a message wi...

Page 40: ... countdown to perform cleaning of the touchscreen The touchscreen and the start and stop button become inactive for 15 seconds 3 9 Week timer menu Function This screen is used to set up to 4 different week timers with each up to 8 settings per day The week timers can be activated through this screen A Remaining Running Time can be set from 5 up to 240 minutes Procedure To enter the Week Timer menu...

Page 41: ... 4 Remaining running time A selection screen pops up The user can change the remaining time by tapping or and can confirm by tapping V or decline by tapping X 5 Add setting A selection screen pops up The user can change the setting by swiping up or down and confirm by tapping V or decline by tapping X 3 10 Event history menu Function This screen is used to display the saved data in case of an alar...

Page 42: ...items in the list for more information reflecting the status of the unit when the shutdown occurred 3 11 Machine settings menu Function This screen is used to display the following submenus Alarms Regulation Control Parameters Only visible if the machine has adaptable parameters Aux Equipment parameters Auto Restart These submenus can be entered by tapping the icons Procedure To enter the Machine ...

Page 43: ...uto Restart menu Alarms menu Tap the Alarms icon to enter the Alarms menu A list of all alarms is shown When pressing on one of the items in this list the warning and or shutdown levels are shown for this alarm Regulation menu Tap the Regulation icon to enter the Regulation menu Setpoints or pressure bands can be modified through this menu Modify a setting ...

Page 44: ...ntrol Parameters Modify a setting When tapping a list item a selection screen pops up The user can modify the setting by tapping or and can confirm by tapping V or decline by tapping X Auxiliary equipment parameters menu Tap the Aux Equipment Parameters icon to enter the auxiliary equipment parameters menu This menu shows an overview of all the auxiliary equipment fitted Through this menu the para...

Page 45: ... entered the user can confirm by tapping V or decline by tapping X Modify a setting When clicking a list item a selection screen pops up The user can modify the setting by tapping or and can confirm by tapping V or decline by tapping X 3 12 Controller settings menu Function This screen is used to display the following submenus Network Settings Localisation User Password Help Information These subm...

Page 46: ...Settings is shown When CAN is turned off the settings can be modified Modify a setting When tapping a list item a selection screen pops up The user can modify the setting by tapping or and can confirm by tapping V or decline by tapping X Change a selection When tapping a list item a selection screen pops up The user can change the selection by swiping up or down and confirm by tapping V or decline...

Page 47: ...ping X User password menu Tap the User Password icon to enter the User Password menu The user password can be activated or deactivated through this menu Enter and confirm a user password to activate repeat to deactivate Enter a password When tapping a password protected item a selection screen pops up The user can enter the password by swiping up or down to select the desired number Once the 4 dig...

Page 48: ...ewed or changed by tapping the Access Level button at the upper right corner of the screen Description Reference Designation Function 1 User A basic set of parameters is visualized no password required 2 Service A basic set of parameters can be modified no password required 3 Full This access level is not accessible to end users 4 Decline Tap to decline the selected user level 5 Confirm Tap to con...

Page 49: ... 2 The screen information bar 1 now shows the current status of the unit instead of the machine serial number The Received Signal Strength Indicator RSSI value is now shown in the Internal SmartBox menu See Quick access screen In the service menu an extra menu item is now available See Service menu ...

Page 50: ...Instruction book 48 909935AIB 4 Installation 4 1 Dimension drawing Typical Compressor dimensions Dimension drawing in mm of air cooled CPF 300 A compressors with motor supply voltage 690 V ...

Page 51: ...dapter 11 Automatic drain G 1 2 female 14 NPT female 12 Manual drain G 1 2 female 14 NPT female 13 Gearbox ventilation only on 60 Hz CSA UL 14 Top view 15 Inlet of compressor air only for option separate air intake 16 View A 18 Data plate 19 Plug of vessel drain 20 4 slotted holes only for horizontally pulling compressor out of container 21 Detail D 22 Holes for remote control pressure sensing and...

Page 52: ...Instruction book 50 909935AIB 4 2 Installation proposal Compressor room example Installation proposal in mm of air cooled CPF 300 A compressors ...

Page 53: ...mum free area that has to be respected when installing the compressor 2 This distance includes room to remove the motor through the right side panel 3 Low voltage compressor supply voltage of the motor 690 V 4 Medium voltage compressor supply voltage of the motor 690 V or compressor without main motor 5 Ventilation proposals ...

Page 54: ...pe should be made on top of the main air net pipe in order to minimize carry over of possible condensate residue 4 Ventilation The inlet grids and ventilation fan should be installed in such a way that any recirculation of cooling air to the compressor is avoided The maximum air velocity through the grids is 5 m s 16 5 ft s The required ventilation to limit the compressor room temperature can be c...

Page 55: ... 20 0 5 0 25 0 3 0 20 0 2 0 15 0 1 0 10 Notes All pipes should be connected stress free to the compressor unit For more information concerning air nets cooling systems etc refer to the compressor installation manual available at your nearest Customer Centre For dimensions and air flow directions refer to the Dimension drawings section Calculate air receiver volume according to compressor installat...

Page 56: ...sible 3 6 Fuses 4 Compressor motor 5 Customer s installation To preserve the protection degree of the electric cubicle and to protect its components from dust from the environment it is mandatory to use a proper cable gland when connecting the supply cable to the compressor Always install the supply cable free of strain Specific Electrical connections For specific service diagram see 1839 0012 52 ...

Page 57: ...eatdissipation Connect the power cable with the correct CSA certified cable lugs on the terminals in the electrical cabinet Respect a minimum distance of 10 mm 0 4 between stripped cable ends Use only the prescribed cable types CSA UL R RW T multicore 90 C 194 F Display the fuse type information next to the fuse holder of the mains branch Cable size and main fuses Overview of fuse types Electrical...

Page 58: ... before starting the compressor 19 Switch off the voltage and depressurize the compressor before maintenance or repair 20 Before connecting the compressor electrically consult the Instruction book for the motor rotation direction 21 Torques for steel Fe or brass CuZn bolts 22 Consult the Instruction book before greasing 23 Switch off the voltage before removing the protecting cover inside the elec...

Page 59: ...tic Moving lifting The compressor can be moved by a lift truck using the slots in the frame Make sure that the forks protrude from the other side of the frame The compressor can also be lifted after inserting beams in the slots Make sure that the beams cannot slide and that they protrude from the frame equally The chains must be held parallel to the bodywork by chain spreaders in order not to dama...

Page 60: ...rrosion Inhibitor plates are provided inside the bodywork to protect the compressor against corrosion Remove the plates 4 Remove filler plugs 1 Pour approx 1 l 0 26 US gal 0 22 Imp gal of oil into the compressor elements Refit the plugs 5 Check that the compressor is filled with oil the pointer of the oil level indicator should be in the green range Refer to the Oil change section Protection durin...

Page 61: ...Instruction book 909935AIB 59 Electric cabinet Example of a cubicle for air cooled compressors ...

Page 62: ...section Start up Step Action 1 Close the drain valves Refer to the Cooling and condensate system section 2 Switch on the voltage 3 Start the compressor and stop it immediately Check the rotation direction of the drive motor while the motor is coasting to a stop 4 If the rotation direction is wrong press the emergency stop button switch off the voltage and reverse two incoming electric lines The co...

Page 63: ...needed 4 Operation sign Is lit when the compressor is running in automatic operation 5 Voltage sign Indicates that the voltage is switched on 6 Stop button This button stops the compressor 7 Start button This button starts the compressor The operation sign 4 lights up The controller is operative Procedure Step Action 1 Switch on the voltage The voltage sign 5 lights up 2 Close the condensate drain...

Page 64: ...nu The screen can be operated by touch 2 Warning sign Flashes in case of a shut down is lit in case of a warning condition 3 Service sign Is lit when service is needed 4 Operation sign Is lit when the compressor is running in automatic operation 5 Voltage sign Indicates that the voltage is switched on 6 Stop button This button stops the compressor 7 Start button This button starts the compressor T...

Page 65: ...rning The operator must apply all relevant Safety precautions The operator should immediately stop the machine in case of oil leaks internally in the machine as well as externally and consult a competent technician to resolve the cause The machine should not be restarted before the problem has been remedied The load cycle of the compressor must be limited to maximum two cycles per minute Descripti...

Page 66: ...n the display the compressor will start running unloaded From now on the electronic control module will calculate the optimum moment to stop and restart the compressor motor automatically depending on the maximum permissible number of motor starts and on the airconsumption 3 To unload the compressor manually press the manual load unload button 1 on the display To put the compressor back into autom...

Page 67: ...6 Stop button This button stops the compressor 7 Start button This button starts the compressor The operation sign 4 lights up The controller is operative 1 Regularly check the display for readings and messages Normally the main display is shown 2 Always check the display and remedy the trouble if the warning sign 2 is alight or blinks The display will show a service message if a service plan inte...

Page 68: ...nning in automatic operation 5 Voltage sign Indicates that the voltage is switched on 6 Stop button This button stops the compressor 7 Start button This button starts the compressor The operation sign 4 lights up The controller is operative General Normally the compressor runs in automatic operation i e the electronic regulator loads unloads stops and restarts the compressor automatically Operatio...

Page 69: ...the operation sign 4 lights up and the compressor starts running loaded in case the air net pressure drops below the programmed level The manual load unload icondarkens If the Load or Unload icons are not displayed on the bottom line of the screen make sure to return to the Main screen first 5 7 Stopping Reference Designation Function 1 Touchscreen Shows the compressor operating condition and a nu...

Page 70: ...ergency stop button The warning sign 2 starts flashing After remedying the trouble unlock the emergency stop button by pulling it back 3 Close the air outlet valve 4 Open the condensate drain valves 5 Switch off the voltage 5 8 Taking out of operation Disconnecting the compressor At the end of the service life of the compressor proceed as follows Step Action 1 Stop the compressor and close the air...

Page 71: ...d with a torque of 355 Nm 85 Nm Damaged bolts must not be re used O rings must be replaced 5 The safety valve is designed in such a way that the pressure will not permanently exceed the maximum allowable operating pressure of the vessel except for short pressure surges up to 1 1 times the design pressure 6 Only use oil specified by the manufacturer 7 Make sure the vessel is fully depressurised bef...

Page 72: ...ce schedule The maintenance schedule is prior to the maintenance warnings displayed on the controller It is the responsibility of the owner to carry out the required maintenance at the appropriate moment Period Running hours Operation Daily 8 Check readings on display Daily 8 Check that condensate is discharged during loading Daily 8 Check oil level Before starting the level should be in the middl...

Page 73: ...eeds An Inspection Plan A Preventive Maintenance Plan A Total Responsibility Plan Contact your Customer Centre to set up a tailor made service agreement It will ensure optimum operational efficiency minimize downtime and reduce the total life cycle costs Service plan A number of service operations are grouped called Level A Level B Level C Each level stands for a number of service actions to be ca...

Page 74: ... 3 Oil specifications Roto Xtend Duty Fluid Roto Xtend Duty Fluid is a high quality synthetic lubricant for oil injected scroll and screw compressors which keeps the compressor in excellent condition Roto Xtend Duty Fluid can be used for compressors operating at ambient temperatures between 0 C 32 F and 46 C 115 F see section Service kits Important Never mix oils of different brands or types 6 4 O...

Page 75: ...ook 909935AIB 73 Vent filler and drain plugs Position of vent filler and drain plugs on CPF 300 A compressor elements Position of filler and drain plugs on air receiver vessel oil separator of CPF 300 A compressors ...

Page 76: ...Instruction book 74 909935AIB Position of vent and drain plugs of oil coolers of air cooled CPF 300 A compressors Position of drain plugs of oil filter housing of air cooled CPF 300 A compressors ...

Page 77: ...he filler opening Refit and tighten plug 4 Tighten the vent plug 7 of the oil cooler 5 For air cooled units Remove the plug on the air inlet pipe Pour 10 liter of oil into the compressor stage Reinstall the plug on the inlet pipe 6 Run the compressor loaded for a few minutes to allow the oil cooler by pass valve to open Stop the compressor Wait a few minutes 7 Depressurize the system by unscrewing...

Page 78: ...to the oil separator Remove the oil filters 3 Clean the filter seats on the manifold Oil the gaskets of the new filters and screw the filters into place until the gaskets contact their seats Then tighten with a maximum torque of 10 Nm 4 Tighten the oil filler plug of the air receiver 5 Reset the service warning after carrying out all service actions in the relevant Service Plan Refer to the Servic...

Page 79: ...offer the benefits of genuine parts while keeping the maintenance budget low All service kits are indicated in the relevant Parts Lists Roto Xtend Duty Fluid Roto Xtend Duty Fluid can be ordered in the following quantities 5 litre can 2901 1700 00 20 litre can 2901 1701 00 209 litre drum 2901 1702 00 See Oil specifications ...

Page 80: ...ers Air filters CPF 300 A Step Action 1 Remove service panel 1 from the compressor 2 Tilt the brackets 2 of the filter housing cap 3 and remove the filter housing cap 3 Remove the filter element 4 4 Fit the new filter element 4 5 Reinstall the filter housing cap 3 and fasten the brackets 2 6 Reinstall service panel 1 7 Reset the service warning after carrying out all service actions in all applica...

Page 81: ...909935AIB 79 7 2 Coolers Warning Stop the compressor press the emergency stop button and switch off the voltage The operator must apply all relevant Safety precautions Procedure Cooler block CB of air cooled compressors ...

Page 82: ... the service panel at the cooler side 3 Remove any dirt form the coolers with a fiber brush brush in the direction of the fins Also remove any dirt from the fans 4 Clean the coolers with an air jet in the reverse direction to normal flow Use low pressure air if necessary the pressure may be increased up to 6 bar e 87 psig 5 If it is necessary to clean the coolers with a cleaning agent consult Chic...

Page 83: ...erator must apply all relevant Safety precautions Never run the compressor without safety valves No adjustments are allowed Testing The valve can be tested on a separate compressed air line Consult your Customer Centre if the valve does not open at the correct pressure see the section Settings of safety valve ...

Page 84: ...nsate traps during loading Discharge pipe of condensate trap clogged Check and correct as necessary EWD electronic water drain malfunctioning Consult Customer Centre Stop the compressor and carry out the indicated service actions Reset the message see Section Service menu The alarm sign will light up indicating that the temperature at the outlet of the compressor elements is too high The message d...

Page 85: ...s Replace filters Air leakage Check and correct Condition Fault Remedy Compressor element outlet temperature or delivery air temperature above normal Oil level too low Check and correct Oil coolers clogged Consult the section Coolers Air cooler clogged Consult the section Coolers On air cooled compressors insufficient cooling air or cooling air temperature too high Check and correct as necessary ...

Page 86: ...et pressure bar e psig Depends on programmed unloading and loading pressures Pressure drop over air filters bar Below 0 05 Pressure difference over oil separator bar Below 0 8 Oil injection pressure at the compressor elements bar e psig Depends on programmed unloading and loading pressures Compressor outlet temperature air cooled compressors C Approx 29 Compressor stage outlet temperature C Betwee...

Page 87: ...Setting For CPF 300 A compressors with a maximum working pressure of 75 100 125 150 psi 203 psig 9 5 Settings for overload relay and fuses Overload relay settings of compressors with a motor supply voltage 690 V CPF 300 A CSA UL 60 Hz Compressor type Supply voltage V F21 A CPF 300 A 460 258 Fuses Explanation of fuse types Type2 gL gG IEC 60947 4 1 according IEC60269 DIN43620 VDE0636 CSA HRC form I...

Page 88: ...compressors 18 dB A 79 Oil capacity approximately l 173 References 12 Supply voltage 400 V for 50 Hz units 460 V for 60 Hz units Data may differ 0 5 maximum at other supply voltages 1 kV and 3 5 maximum at supply voltages 1kV 18 A weighted emission sound pressure level at the work station LpWSAd Measured according to ISO 2151 2004 using ISO 9614 2 sound intensity method A total correction factor f...

Page 89: ...il separator vessels Depending on the compressor type the air receiver oil separator vessel and the position of the data plate will differ Refer to the following drawings Model 1 Following factors are applicable for Model 1 casting factor of the cover 0 8 welding factor of the vessel 0 7 ...

Page 90: ...ng to 2014 68 EU are integrated into the machine and fall under the exclusion of article 1 2 f i Parts subject to the Simple Pressure Vessel Directive 2014 29 EU are excluded from 2014 68 EU according to article 1 2 c Components subject to 2014 68 EU Pressure Equipment Directive greater than or equal to category I Oil separator vessel Cat IV Depending on the model a design standard is applicable M...

Page 91: ...m wall thickness of the vessel mm in Minimum wall thickness of the cover mm in 1623 0279 08 290 or 76 6 1 1635 1279 08 63 8 10 2 7 5 109 4 9 0 193 8 5 0 335 1623 0412 08 250 or 66 0 1 1635 1412 08 55 0 8 8 11 160 4 9 0 193 8 5 0 335 1623 0489 08 210 or 55 5 1 1635 1489 08 46 2 7 4 14 203 5 8 0 228 8 5 0 335 1623 1765 08 290 or 76 6 1 1635 1765 08 63 8 10 2 14 203 5 8 0 228 8 5 0 335 560 147 9 123 ...

Page 92: ...truction book 90 909935AIB 11 Documentation Declaration of conformity Typical example of a Declaration of Conformity document 1 Manufacturer 2 Applicable directives 3 Standards used 4 Technical file holder ...

Page 93: ... of the manufacturer On the Declaration of Conformity the harmonized and or other standards that have been used for the design are shown and or referred to The Declaration of Conformity is part of the documentation that is supplied with this device ...

Page 94: ......

Page 95: ...nsportation Ø101 6 Ø19 8x Ø190 Ø228 6 2 2 5 4 5 8 x Emergency Stop Switch 174 ES 4000 1830011918 2x www cp com 6223914100 Horizontally centered to Electronikon 1628120392 4x CONFIDENTIAL copied used for manufacturing or communicated to any other person or company This document is our property and shall not without our permission be altered Tolerances if not indicated according to AC STD Klasse Cla...

Page 96: ...roperty and shall not without our permission be altered Tolerances if not indicated according to ATLAS COPCO STANDARD Klasse Class Kg Version Drwg Des checked STATUS Material Treatment Name Drawn by Scale Kg Family Blank nr Approved Prod checked Blank wt Date Fini wt Drawing owner Designation Sheet Replaces Compare ACD Ed Version 3D Parent 3D Model Modified from tion Note Posi Intr Appd Date 1 2 3...

Page 97: ...del Kg Version Drwg Des checked STATUS Material Treatment Name Drawn by Scale Kg Family Blank nr Approved Prod checked Blank wt Date Fini wt Drawing owner Designation Sheet Secrecy Class 1102 K Replaces Compare ACD Ed Version 3D 1 2 3 5 6 7 8 9 G 4 10 A B C D E F 1 3 30 2020 I N E S U P INESUP 1 16 2020 1839001252 01 1 19 AIF Internal A3 Aircooled unit 0 RELEASED CPF 250 350 A MK5S Y D starter 1 N...

Page 98: ...n by Scale Kg Family Blank nr Approved Prod checked Blank wt Date Fini wt Drawing owner Designation Sheet Secrecy Class 1102 K Replaces Compare ACD Ed Version 3D 1 2 3 5 6 7 8 9 G 4 10 A B C D E F 1 3 30 2020 I N E S U P INESUP 1 16 2020 1839001252 01 2 19 AIF Internal A3 Aircooled unit 0 RELEASED CPF 250 350 A MK5S Y D starter 1 Not Applicable COMPRESSOR CUSTOMER S INSTALLATION FREQ PH VOLTAGE V ...

Page 99: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 4 2 1 3 30 2020 1 16 2020 1839001252 01 3 19 PLS A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 100: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 5 3 1 3 30 2020 1 16 2020 1839001252 01 4 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 101: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 6 4 1 3 30 2020 1 16 2020 1839001252 01 5 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 102: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 7 5 1 3 30 2020 1 16 2020 1839001252 01 6 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 103: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 7 5 1 3 30 2020 1 16 2020 1839001252 01 6 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 104: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 8 6 1 3 30 2020 1 16 2020 1839001252 01 7 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 105: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 9 7 1 3 30 2020 1 16 2020 1839001252 01 8 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 106: ...r property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 10 8 1 3 30 2020 1 16 2020 1839001252 01 9 19 AIF 41 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 107: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 11 9 1 3 30 2020 1 16 2020 1839001252 01 10 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 108: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 12 10 1 3 30 2020 1 16 2020 1839001252 01 11 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 109: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 13 11 1 3 30 2020 1 16 2020 1839001252 01 12 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 110: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 14 12 1 3 30 2020 1 16 2020 1839001252 01 13 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 111: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 15 13 1 3 30 2020 1 16 2020 1839001252 01 14 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 112: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 16 14 1 3 30 2020 1 16 2020 1839001252 01 15 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 113: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 17 15 1 3 30 2020 1 16 2020 1839001252 01 16 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 114: ... property and shall not without our permission be altered Ed Date Name Prev Page Date Drawing owner Designation Sheet ACD 1 2 3 5 6 7 8 9 G 4 10 A B C D E F Next Page STATUS Drawn by INESUP Aircooled unit 18 16 1 3 30 2020 1 16 2020 1839001252 01 17 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter ...

Page 115: ...TATUS Drawn by INESUP Aircooled unit 19 17 1 3 30 2020 1 16 2020 1839001252 01 18 19 AIF A3 RELEASED CPF 250 350 A MK5S Y D starter 1 3 2 4 S 1088 0039 26 43 45 PE X0 20 1 2 3 S 1088 0039 26 1 222 PE X0 25 1 2 3 X0 3 31 3 1 32 1 2 3 4 S 1088 0039 27 43 42 X0 60a 1 2 S 1088 0039 25 S 1088 0039 06 X0 26a 29 27 40 1 2 3 4 S 1088 0039 27 PE X0 26b 2 70 1 2 3 4 S 1088 0039 27 PE S 1088 0039 25 S 1088 0...

Page 116: ...b NOT Internally connected when a wire number differs between decks S 1088 0031 26 X0 2a S 1088 0031 86 TERMINALS CONNECTORS CON PIN a 42 42 42 1 X0 60a 42 b 1 2 1 1 1X9 a 43 43 43 2 X0 60b 43 b 1 2 1 1 a 70 27 70 2 X0 26a 27 b 2 1 a PE PE PE 1 PE b 2 1 a 2 29 2 3 X0 26b 29 b 1 2 1X9 a 40 4 40 b 2 1 1 1 1 1 a 62 62 62 1 1 X8 1 62 b 2 1 1 1 TERMINALS CONNECTORS CON PIN 1 1 1 1 2 2 2 2 2 2 2 2 PE PE...

Page 117: ...No 2920 7119 80 2020 02 People Passion Performance www cp com ...

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