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For technical questions, please call 1-888-866-5797.

Item 62216 

        

Sa

Fety

Opera

ti

O

n

Maintenance

Setup

troubleshooting

problem

possible causes

Likely Solutions

Tool will not start�

1�  Cord not connected�
2�  No power at outlet� 

 

 

3�  Internal damage or wear�   

(Carbon brushes or 

switch, for example�)

1�  Check that cord is plugged in�
2�  Check power at outlet�  If outlet is unpowered, 

turn off tool and check circuit breaker�  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads�

3�  Have technician service tool�

Tool operates slowly� 1�  Excess pressure applied 

to workpiece�

2�  Power being reduced by long or 

small diameter extension cord� 

 

1�  Decrease pressure, allow tool to do the work� 

2�  Eliminate use of extension cord�  

If an extension cord is needed, use one with 

the proper diameter for its length and load�  

See 

Extension Cords

 in 

GROUNDING

 section�

Performance 

decreases over time�

Carbon brushes worn or damaged�

Have qualified technician replace brushes�

Excessive noise 

or rattling�

Internal damage or wear�   

(Carbon brushes or 

bearings, for example�)

Have technician service tool�

Overheating�

1�  Forcing tool to work too fast�
2�  Blocked motor housing vents� 

 

 

3�  Motor being strained by long or 

small diameter extension cord�

1�  Allow tool to work at its own rate�
2�  Wear ANSI-approved safety goggles 

and NIOSH-approved dust mask/

respirator while blowing dust out of 

motor using compressed air�

3�  Eliminate use of extension cord�  

If an extension cord is needed, use one with 

the proper diameter for its length and load�  

See 

Extension Cords

 in 

GROUNDING

 section�

Tool does not 

grind, sand or 

brush effectively�

Accessory damaged, worn or 

wrong type for the material�

Check condition and type of disc accessory� 

Use only proper type of disc 

accessory in good condition�

  Follow all safety precautions whenever diagnosing or servicing 

the tool.  Disconnect power supply before service.

Summary of Contents for 62216

Page 1: ...fe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tool...

Page 2: ...tion which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term pow...

Page 3: ...l times This enables better control of the power tool in unexpected situations 5 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 6 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of d...

Page 4: ...ence or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with Trigger locked on Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 9 WARNING Some dust created by power sanding sawing grinding drilling and other construct...

Page 5: ...ion to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitabl...

Page 6: ... to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Ou...

Page 7: ...it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE ...

Page 8: ...estions please call 1 888 866 5797 Item 62216 Safety Operation Maintenance Setup Specifications Electrical Rating 120VAC 60Hz 2 5A No Load Speed 12 500 OPM Paper Attachment Hook and Loop Max Accessory Diameter 5 127 mm 215530 ...

Page 9: ...he tool from its electrical outlet before performing any procedure in this section note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual assembly 1 Slide the Dust Bag onto the back of the Sander Snap it in place using firm pressure 2 The collection of the dust will only work if the sandpaper has holes that line u...

Page 10: ... the dust can be collected into the Dust Bag Note Unplug the sander before attaching Sanding Discs Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to...

Page 11: ...both hands and press the Power Switch Press the Power Switch to stop the tool 4 Wait until the tool has reached full speed then gently contact the surface 5 Keep heavy pressure off of the tool when operating Allow the tool to do the work 6 Move the tool in a uniform pattern up and down or side to side while sanding to ensure even sanding 7 Periodically stop the tool and check for disc wear Replace...

Page 12: ...quipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfa...

Page 13: ...nsion Cords in GROUNDING section Performance decreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Al...

Page 14: ...2 Bearing Seat 1 23 Bearing 6002 2RS 1 24 Washer 1 25 Bolt M4x12 1 26 Backing Pad 1 27 Screw ST3 9x13 F 4 29 Inductor Ø4 15uF 2 30 Capacitor 0 22uF 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION O...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 62216 Safety Operation Maintenance Setup Assembly Diagram ...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o...

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