Champion DH5000T Series Installation And Operation Manual Download

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Track and Panel Assemblies

Summary of Contents for DH5000T Series

Page 1: ...on Boulevard Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 800 858 4477 Issue Date 1 31 13 Manual P N 115105 rev A Printed in the USA For machines beginning with S N D120810203 and above Machine Serial No Model DH5000T Series Standard Model Hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Also available with Direct Vent Option or Conde...

Page 2: ...tions The machine data plate is located on the front corner of the lower panel Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com The USGBC and ...

Page 3: ...ww championindustries com canada register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below In the U S A In Canada http www championindustries com register ...

Page 4: ...IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street Province Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD COMPLETE THIS FORM AND FAX TO ...

Page 5: ...ine released A revision might be a part number change a new instruction or other information that was not available at print time We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes Equipment owners may request a revised manual at no charge by calling 1 800 858 4477 in the USA or by calling 1 800 263 5798 in Canada ...

Page 6: ...ent of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ...

Page 7: ...l Temperature Display Description 17 Temperature Display Error Codes 17 Standard Wash Cycle Operation 18 Automatic Drain Cycle 21 Heavy Duty Wash Cycle Operation 22 Rinse Sentry Operation Mode 25 Cleaning and Maintenance 26 Cleaning 26 De liming 28 Maintenance 29 Troubleshooting 30 Service Replacement Parts 31 Temperature Display Adjustment For Service Technicians Only 70 Direct Vent Option Instal...

Page 8: ... for straight through or corner operation Self draining pump Automatic start Fresh water rinse Standard Cycle 60 second or 90 second total cycle time Heavy Duty Cycle 4 minute or 6 minute total cycle time Rinse sentry Automatic drain valve Optional Equipment consult factory Direct Vent System Condensate Removal System Additional Flat bottom Dish racks P N 101273 Additional Peg Dish racks P N 10128...

Page 9: ...r carton for signs of damage 2 Remove the carton and inspect the dishwasher for damage 3 Check for any options or accessories that may have shipped with your dishwasher 4 Turn to the front of this manual and follow the instructions to register your product online or by fax NOTE The installation of your dishwasher must be performed by qualified service personnel Problems due to improper installatio...

Page 10: ... Lift the dishwasher track assembly out of the dishwasher and set aside 3 Remove the dishwasher side panels front and side panel for corner operation 4 Apply a NSF approved sealant between the table flanges and the wash tank 5 Drill a minimum of two holes through the table flange and the inner wash tank 6 Install stainless steel truss head screws or rust proof rivets to secure the table and tank 7...

Page 11: ...ons P N 115109 Direct Vent Option Installation Instructions Condensate Removal System Option The condensate removal system removes dishwasher heat and water vapor at the end of the dishwashing cycle recovering the normally exhausted heat and transferring the recovered heat to the built in booster heater which may eliminate the need for a dishwasher vent hood Direct Vent System Option The direct ve...

Page 12: ...um of 5 130 mm from the right side wall 3 Make the utility connections as described in this manual and in accordance with all local codes and regulations 4 Install the dish tables so the edge of each table fits over the inner wall of the dishwasher tank 5 Secure the dish tables to the dishwasher 6 Seal each dish table joint with a food grade sealant to prevent leaks Installation Converting Straigh...

Page 13: ...ng Straight through Operation to Corner Operation continued CORNER CONFIGURATION Controls must be accessible 5 130 MIN 1 7 8 48 MIN ATTENTION A straight through machine can be converted to a corner configuration in the field ...

Page 14: ... steps below to change the dish rack guides for corner operation Step 1 Remove the rack guide A save the fasteners Step 2 Move A and re attach as shown in the illustration below Step 3 Slide a dish rack through the machine to check the dish rack clearance Dish racks should move smoothly without binding or tipping on the guides A wall wall A Installation ...

Page 15: ...circuit breaker 2 The dishwasher is available for either single or three phase operation Standard voltages are 208 240V 60 1 3 and 460 480V 60 3 3 A Machine Electrical Connection Data Plate is located directly below the input terminal block Make sure the incoming power supply matches the machine s electrical requirement before connecting incoming power 4 Remove the front and left side dishwasher p...

Page 16: ...ter can be serviced easily 4 Refer to the terminal block connection diagrams below and connect the incoming power to the input terminal block as indicated according to the machine s power requirements See C and D below 5 CHECK MOTOR ROTATION FOR 208 240 460 480V 60 3 ONLY Check the rotation direction of the wash pump motor according to the indicator arrow on the motor end cover and reverse L1 and ...

Page 17: ...9 Blank Page This Page Intentionally Left Blank ...

Page 18: ...y Installation 1 The DH5000T Standard Model dishwasher and the DH5000T Direct Vent Option Model require a single hot water connection HOT WATER 3 4 NPT 110 F 43 C minimum temperature with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher before adjusting operating pressure to 20 25 PSI flowing pressure 2 A water hardness of 3 grains gal US 51 3 mg L or less is recommended 3 ...

Page 19: ... less is recommended 3 The cold water supply connection is located on the left side of the dishwasher approximately 74 above the finished floor see the illustration below 4 A manual shut off valve 3 4 or larger should be installed in the cold water supply line as close to the dishwasher as possible for servicing Installation VERY IMPORTANT The incoming cold water supply pressure must be a minimum ...

Page 20: ...in does not exceed 140ºF 60ºC consult the factory Vent Fan Control for Standard Model Only 1 A vent fan control signal is provided on a terminal block located inside the control cabinet The terminal locations are clearly marked 2 The 120VAC signal is designed only to operate an external vent fan contactor supplied by others and is limited to 5 AMP maximum load and is available when the dishwasher ...

Page 21: ...on point The fitting is located on the left side of the dishwasher support hood see illustration below 2 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 3 Detergent and rinse aid control signals are available inside the control cabinet 4 The signals are 120VAC Max 1 Amp load Connection points are located on a labeled terminal bl...

Page 22: ...ting is located on the left side of the dishwasher support hood see illustration below 2 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 3 Detergent and rinse aid control signals are available inside the control cabinet 4 The signals are 120VAC Max 1 Amp load Connection points are located inside the control cabinet on a labeled ...

Page 23: ...rior for foreign material 2 Make sure the dishwasher is permanently located 3 Make sure all utility connections are complete 4 Make sure the chemical supply containers are full 5 Make sure the pump suction screen is in place 6 Make sure the drain screen is clean and unobstructed by debris 7 Make sure the scrap screen plate and scrap screens installed and firmly seated The screen plate is mounted i...

Page 24: ...tal cycle times for normally soiled wares and 4 minute and 6 minute total cycle times for pots pans and heavy soiled wares D WASH 150 F digital temperature display Indicates the wash tank water temperature whenever the dishwasher tank is full of water See next page Digital Temperature Displays E RINSE 180 F digital temperature display Indicates the final rinse water temperature during the final ri...

Page 25: ...actory authorized service agent if the display fails to indicate this temperature during the final rinse NOTE The final rinse display may indicate a temperature that is less than a minimum of 180ºF 82ºC during the wash cycle This is normal but during the final rinse when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rinse temperature display will read between 180 195ºF 82 ...

Page 26: ...fills and make sure the incoming water flowing pressure is between 20 22 psi Operation Follow the instructions below to operate the dishwasher in a Standard Wash Cycle A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF 82ºC Standard Wash Cycle Operation 10 0 30 20 PSI 60 50 40 I I O I Standard 1 minute Setting Standard 1 5 minute Setting VE...

Page 27: ...read between 180 195ºF 82 91ºC 9 Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom rack Do not overload the dish racks 10 Slide 1 dish rack into the wash compartment making sure the wares do not interfere with the rotating spray arms Do not wash more than 1 dish rack at ...

Page 28: ... Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates a minimum of 180ºF 82ºC The acceptable range of operation is 180 195ºF 82 91ºC 16 Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20 22 PSI 17 At the end of the rinse cycle the in cycle light will go out Open the hood and...

Page 29: ...ll open and the machine will drain 2 The CYCLE light is not illuminated during the automatic drain cycle 3 The drain valve will remain open for 10 minutes to allow time to flush the interior with fresh water during a cleaning operation 4 When 10 minutes has elapsed the drain valve will close The automatic drain cycle is complete NOTE The automatic drain cycle can be repeated after 10 minutes by pu...

Page 30: ...ine will fill with water Operation Heavy Duty Wash Cycle Operation Follow the instructions below to operate the dishwasher in the Heavy Duty Wash Cycle A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF 82ºC VERY IMPORTANT THE HEAVY DUTY CYCLE MAY BE SELECTED BEFORE OR AFTER THE POWER SWITCH IS PRESSED BUT THE CYCLE SELECTOR SWITCH WILL NOT...

Page 31: ...the final rinse when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rinse temperature display will read between 180 195ºF 82 91ºC 9 Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom rack Do not overload the dish racks 10 Slide 1 dish rack into the...

Page 32: ...fore the green CYCLE light goes out 14 Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates a minimum of 180ºF 82ºC The acceptable range of operation is 180 195ºF 82 91ºC 15 Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20 22 PSI 16 At the end of the rinse cycle the in cyc...

Page 33: ...he Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature 3 The CYCLE light will remain illuminated during the Rinse Sentry Mode 4 The RINSE water temperature display must be monitored to ensure a minimum of 180ºF 82ºC is maintained during the rinse cycle 5 The acceptable temperature range for the final rinse water is 180 195ºF 82 91º...

Page 34: ...ntainer 5 Flush the scrap screens making sure to back flush 6 Do not strike the scrap screens against solid objects 7 Flush the wash tank the pump suction strainer and drain screen 8 Check the wash tank for foreign material and clean as required 9 Replace pump suction strainer and scrap screens 10 Make sure the spray arms turn freely 11 Check the chemical containers and refill as required 12 Close...

Page 35: ...f necessary and flush the rinse arm with clean water 6 Re install the rinse arm end plugs if they were removed 7 Remove the wash spray arms and flush with clean water 8 ONLY USE NON METALLIC SCRUB PADS TO CLEAN THE INTERIOR 9 Contact the chemical supplier for de liming if required see next page 10 Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE ...

Page 36: ...h the chemical supplier s instructions De liming DANGER Death or serious injury may result when de liming solution is mixed with sodium hypochlorite chlorine bleach sanitizing agent Mixing may cause hazardous gases to form De liming solution and other acids must never be mixed with chlorine iodine bromine or fluorine CAUTION Skin contact with de liming solutions can cause severe irritation and pos...

Page 37: ... Maintenance 2 Inspect water lines for leaks 3 Check for water leaks underneath the dishwasher 4 Make sure the floor drain and or piping handles the drain water discharge 5 Make sure the dishwasher is level 6 Clean accumulated lime deposits from the wash tank heating element 7 Inspect the scrap screen and replace it if damaged 8 Check the spray arms and replace or repair if damaged Yearly Maintena...

Page 38: ... Contact Service Agent if wash cycle runs for longer than 6 minutes Dishwasher will not drain Direct Vent Option Model Steam not being vented Drain screen clogged Drain valve defective Building drain clogged Clean drain screen Contact Service Agent Contact Building Maintenance Direct Vent Fan blocked or defective Contact Service Agent or Building Maintenance Condensate Removal Option Model Steam n...

Page 39: ...8 Wash and Rinse Spray Arm Assemblies 50 Wash Tank Heat Drain Screens and Hoses 52 Track and Panel Assemblies 54 Hood and Hood Handle Assemblies 56 Back Support and Hood Guide Assembly 58 Condensate Removal Option and Direct Vent Option Electrical Control Box 60 Direct Vent Option Shroud and Exhaust Fan 62 Condensate Removal Option Shroud Fan and Coil 64 Drain Water Tempering Assembly 66 Dish rack...

Page 40: ...32 Wash Pump Motor Assembly 12 11 10 14 13 9 8 7 6 5 4 1 2 3 ...

Page 41: ... 114143 WASHER LOCK 1 11 114144 NUT IMPELLER LH THREADS 1 12 114145 HOUSING PUMP 1 13 114322 CAPACITOR 15μF 240VAC 1 14 115143 PUMP MOTOR ASSEMBLY COMPLETE 1 208 240VAC 50 60 1PH 2HP SEE NOTE 115144 PUMP MOTOR ASSEMBLY COMPLETE 1 460 480VAC 50 60 3PH 2HP NOTE USE P N 115143 FOR 208 240V 60 3PH MACHINES SEE ELECTRICAL SCHEMATIC FOR WIRING DETAIL ATTENTION THE MOTOR CANNOT BE ORDERED AS A SEPARATE R...

Page 42: ...34 Fill Piping Assembly without Booster Standard Model and Direct Vent Option Model Only 5 2 3 1 4 5 8 9 10 11 12 7 6 13 ...

Page 43: ... 111472 COIL SOLENOID 3 4 120V A R 4 102651 NIPPLE 3 4 NPT X 2 LG BRASS A R 5 115169 U BOLT 1 4 20 X 1 X 3 LG COMES WITH NUTS 2 6 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 7 102653 NIPPLE 3 4 NPT X 4 LG BRASS A R 8 334775 BRACKET DH5000 INLET PLUMBING SUPPORT 1 9 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 10 102444 ELBOW STREET 3 4 NPT X 90 BRASS 1 11 100184 NIPPLE 3 4 NPT X CLOSE BRASS ...

Page 44: ...36 5 2 3 1 4 5 8 9 10 11 12 7 6 13 Fill Piping Assembly with Booster Standard Model and Direct Vent Option Model Only ...

Page 45: ...111472 COIL SOLENOID 3 4 120V A R 4 102651 NIPPLE 3 4 NPT X 2 LG BRASS A R 5 115169 U BOLT 1 4 20 X 1 X 3 LG COMES WITH NUTS 2 6 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 7 102653 NIPPLE 3 4 NPT X 4 LG BRASS A R 8 334775 BRACKET DH5000 INLET PLUMBING SUPPORT 1 9 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 10 102444 ELBOW STREET 3 4 NPT X 90 BRASS 1 11 100184 NIPPLE 3 4 NPT X CLOSE BRASS 1...

Page 46: ...38 Fill Piping Assembly with Booster Condensate Removal Option Model Only 2 2 7 6 5 9 1 1 7 8 4 3 6 9 ...

Page 47: ...107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 4 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 5 111437 VALVE SOLENOID 3 4 NPT HW 1 114839 KIT REPAIR VALVE 3 4 HW A R 111472 COIL SOLENOID 3 4 120V A R 6 102438 ELBOW STREET 1 2 NPT X 90 BRASS 2 7 115169 U BOLT 1 4 20 X 1 X 3 LG COMES WITH NUTS 2 8 334775 BRACKET DH5000 INLET PLUMBING SUPPORT 1 9 115101 COUPLING MALE 1 2 NPT X 1 2 37 FLARE BRASS 1...

Page 48: ...40 Booster Assembly All Models and Options 1 2 2 3 4 3 5 8 15 9 10 11 13 12 12 13 14 7 6 ...

Page 49: ...SNAP 240ºF 1 8 100210 PLUG 1 8 NPT SQ HEAD SST 1 9 109985 SEAL ELECTRIC HEATER FLANGE 1 For Standard Model and Direct Vent Option Model 10 111233 HEATER 7 5KW 10KW 208 240V 60 1PH 3PH 1 108579 HEATER 9KW 480V 60 3PH 1 For Condensate Removal Option Model Only 10 111232 HEATER 10KW 208 240V 60 1PH 3PH 1 111234 HEATER 10KW 480V 60 3PH 1 11 106482 WASHER LOCK 1 4 SPLIT SST 6 12 100003 NUT PLAIN 1 4 20...

Page 50: ...42 Control Panel Assembly 2 3 6 7 8 5 1 4 9 10 ...

Page 51: ...E PRESSURE 0 60 PSI 1 6 107928 TUBING 1 4 NATURAL P44 6 FT 7 115090 DECAL FRONT PANEL DH5000T Champion Only 1 115090 R DECAL FRONT PANEL DH5000T Russell Only 1 8 114489 GAUGE DIGITAL TEMPERATURE DISPLAY 1 9 114559 SUPPORT PRINTED CIRCUIT BOARD 4 10 332956 PANEL FRONT WELDMENT 1 114508 CABLE ASSY 4 CONDUCTOR Not Shown 1 THERMISTOR TO DISPLAY CONNECT 114927 HARNESS ASSY 10 CONDUCTOR Not Shown 1 CONT...

Page 52: ...44 Control Cabinet and Input Terminal Block Assembly 6 17 16 22 21 9 2 8 11 15 14 23 7 13 13 13 20 20 18 12 5 2 4 10 19 1 2 3 5 24 4 5 ...

Page 53: ... MZB 1 5 NS35 1 15 114520 TERMINAL SINGLE MZB 1 5 NS35 4 16 114760 LABEL DETERGENT RINSE AID VENT FAN 1 17 100294 TERMINAL BLOCK 6 POLE 1 18 108122 CONTACTOR 12A 3 POLE 1 19 113161 STARTER MTR OVERLOAD 208 230V 60 1 9 0 14 0A 1 113161 STARTER MTR OVERLOAD 208 230V 60 3 9 0 14 0A 1 111627 STARTER MTR OVERLOAD 440 480V 60 3 2 5 4 0A 1 Prior to S N D120710098 111629 STARTER MTR OVERLOAD 440 480V 60 3...

Page 54: ...ash Rinse Spray Piping Standard Model and Direct Vent Option Model 15 21 21 22 23 26 27 27 28 29 29 24 19 19 1 2 2 4 See page 50 for spray arms 5 6 6 3 3 14 13 12 11 2 10 8 9 7 3 3 6 16 16 17 18 20 23 24 25 ...

Page 55: ... NPT X 1 8 NPT BRASS 1 13 115011 COUPLING BULKHEAD 1 2 NPT BRASS 1 14 419015 HOSE ASSY 1 2 ID X 5 1 2 LG FLARE JIC 1 15 419010 HOSE ASSY 1 2 ID X 58 LG FLARE JIC 1 16 105994 CLAMP HOSE M10 SST GEAR TYPE 2 17 419008 HOSE ASSY 1 2 ID X 22 LG FLARE JIC 1 18 419001 HOSE ASSY 1 2 ID X 12 LG FLARE JIC 1 19 114902 GASKET STANDPIPE WASH 2 20 334609 MANIFOLD WELDMENT WASH CENTER 1 21 107340 CLAMP HOUSE M28...

Page 56: ...n Model Refer to Pages 64 65 for the Condensate Removal Option Shroud Fan and Coil Assembly Parts List 16 28 28 20 20 21 24 23 10 29 22 23 22 See page 50 for spray arms 1 2 3 4 5 5 8 9 6 6 7 1 11 11 30 25 15 14 6 12 11 5 5 27 26 25 17 18 19 27 17 31 13 ...

Page 57: ...59 PLUG 1 8 NPT SQ HEAD BRASS 1 14 115011 COUPLING BULKHEAD 1 2 NPT BRASS 1 15 419015 HOSE ASSY 1 2 ID X 5 1 2 LG FLARE JIC 1 16 419010 HOSE ASSY 1 2 ID X 58 LG FLARE JIC 1 17 105994 CLAMP HOSE M10 SST GEAR TYPE 2 18 419001 HOSE ASSY 1 2 ID X 12 LG FLARE JIC 1 19 419008 HOSE ASSY 1 2 ID X 22 LG FLARE JIC 1 20 107340 CLAMP HOUSE M28 SST GEAR TYPE 2 21 115159 HOSE DISCHARGE 1 22 0507445 SPINDLE WASH...

Page 58: ...50 Wash and Rinse Spray Arm Assemblies 1 2 5 6 3 4 1 8 2 7 6 7 5 4 3 ...

Page 59: ...07443 SPINDLE RINSE ARM 2 4 114556 NUT SPINDLE 2 5 114943 RINSE ARM TRI ARM WELDMENT 2 6 114861 ENDCAP HEADLESS 7 16 20 SST 6 7 113514 BEARING RINSE ARM 4 8 109835 SCREW 8 X 1 2 SELF TAPPING PAN HEAD PHILLIPS 4 900953 RINSE ARM ASSEMBLY COMPLETE 2 includes items 5 and 7 900954 WASH ARM ASSEMBLY COMPLETE 2 includes items 1 2 and 8 ...

Page 60: ... Drain Screens and Hoses 16 16 17 15 8 9 39 10 11 7 6 5 2 1 18 18 18 18 3 4 19 24 20 21 See heater detail below Heater Detail Thermostat Detail 12 13 14 22 23 23 25 40 30 32 31 33 36 36 34 35 35 37 38 26 27 28 27 29 12 ...

Page 61: ... CLAMP HOSE M28 SST W CS SCREW 4 19 114472 HOSE OVERFLOW 90º 1 20 107967 NUT GRIP 1 4 20 SST W NYLON INSERT 1 21 106026 WASHER FLAT 1 4 20 SST 1 22 304816 STRAINER DRAIN 6 DIA 1 23 104203 CLAMP HOSE M52 SST W CS SCREW 2 24 114467 HOSE SUCTION 1 25 115159 HOSE DISCHARGE 1 26 100740 BOLT HEX 5 16 18 X 1 SST 4 27 102376 WASHER FLAT 5 16 SST 4 28 108345 GASKET ELEMENT 3 X 3 X 1 8 X 2 HOLE 1 29 106013 ...

Page 62: ...54 Track and Panel Assemblies 9 4 3 6 1 1 5 10 8 7 2 11 12 13 13 14 15 ...

Page 63: ...K 10 SPLIT SST 2 5 104985 NUT PLAIN 10 32 SST 2 6 332023 TRACK RAIL ADJUST 1 7 333086 TRACK FRONT 1 8 100214 SCREW TRUSS HD 1 4 20 X 3 4 SST 6 9 106482 WASHER LOCK 1 4 SPLIT SST 6 10 100003 NUT PLAIN 1 4 20 SST 6 11 335085 TRACK CROSS BAFFLE 2 12 334843 PANEL SIDE LH 1 13 104923 SCREW 1 4 20 X 3 8 ROUND HEAD SST 6 14 332956 PANEL FRONT WELDMENT 1 15 334665 PANEL SIDE RH 1 ...

Page 64: ...56 Hood and Hood Handle Assemblies 16 16 16 18 24 20 21 17 19 29 22 23 29 30 15 28 27 26 26 25 3 1 4 5 6 7 8 9 13 14 10 12 11 2 6 5 ...

Page 65: ...XTENSION 4 14 112723 BOLT HEX HEAD 5 16 18 X 15 SST 4 15 106013 WASHER LOCK 5 16 18 SPLIT SST 6 16 115232 TRIM EDGE HOOD WRAP Cut in 2ft strips for each side 6 FT 17 328533 LINK WELD DOOR LIFT 2 18 334619 C HOOD WELDMENT 1 19 0509264 BUSHING SIDE DOOR 2 20 115088 HANDLE WELDMENT DOOR MOUNTED 1 21 115087 SLIDE DOOR POST 2 22 113721 SWITCH REED SAFETY 1 23 113937 MAGNET SAFETY SWITCH 1 24 100214 SCR...

Page 66: ...58 Back Support and Hood Guide Assembly 10 11 12 13 15 3 17 18 3 17 18 16 14 3 4 5 1 9 4 2 6 7 8 19 6 17 20 3 6 17 ...

Page 67: ...ENT 1 10 334227 DEFLECTOR EXHAUST 1 11 114886 GUIDE HOOD 2 12 114866 SCREW 1 4 20 X 1 1 2 FILLISTER HEAD SST 18 13 334621 BAFFLE DEFLECTOR HOOD 2 14 334685 TOP HOOD WELDMENT 1 15 334644 UPRIGHT WELDMENT LH 1 16 334645 UPRIGHT WELDMENT RH 1 17 106482 WASHER LOCK 1 4 SPLIT SST 12 18 106481 NUT ACORN PLAIN 1 4 20 SST 20 19 100735 BOLT HEX HD 1 4 20 X 5 8 SST 4 20 106026 WASHER FLAT 1 4 SST 4 21 41901...

Page 68: ...60 Condensate Removal Option and Direct Vent Option Electrical Control Box 1 2 3 4 5 6 7 8 9 12 13 10 11 14 15 15 Machine Mount Wall Mount INPUT MIN MAX MIN MAX LOAD INPUT LOAD FC CLT FT LR TR CLR ...

Page 69: ...ST 4 6 114973 ENCLOSURE 11 X 7 5 X 4 1 7 114974 PANEL INNER 1 8 100212 SCREW 1 4 20 X 3 4 TRUSS HEAD SST 4 9 108122 CONTACTOR 12A 1 10 111068 RELAY 2PDT 120VAC 3A 2 11 111036 SOCKET RELAY 2 12 114980 RELAY LATCH DPDT 120VAC 3A 1 13 114645 SOCKET RELAY 1 14 114981 TIMER INTERVAL ADJUSTABLE 1 90 SEC 120VAC 2 15 334473 BRACKET ENCLOSURE MOUNT WALL MOUNT 2 Condensate Removal Option and Direct Vent Opt...

Page 70: ...62 Direct Vent Option Shroud and Exhaust Fan 1 2 3 5 4 AIRFLOW 6 The Optional Champion Supplied Vent Fan is Sold Separately ...

Page 71: ...ust Fan 1 106481 NUT ACORN PLAIN NUT 1 4 20 SST 5 2 207116 RING ANGLE 4 DUCT DIAMETER W HOLES 1 3 334448 DIRECT VENT SHROUD WELDMENT 1 4 334451 DIRECT VENT SHROUD ENCLOSURE 1 5 100073 SCREW 1 4 20 X 1 2 TRUSS HEAD SST 4 6 114949 FAN INLINE EXHAUST DUCT 6 ROUND 120VAC A R ...

Page 72: ...d Fan and Coil 13 10 3 7 8 8 2 16 11 15 14 17 18 19 20 21 23 22 1 9 4 5 9 Rinse Aid In To Rinse Arms Cold Water Supply In From Booster To Line Strainer Refer to Pages 48 49 for the Condensate Removal Option vacuum breaker piping 6 9 12 ...

Page 73: ...PT X 1 2 37 FLARE JIC BRASS 3 10 334476 PAN COIL DRAIN WELDMENT 1 11 419004 HOSE ASSY 1 2 ID X 9 LG FLARE JIC 1 12 115026 COUPLING BULKHEAD 3 4 NPT BRASS 1 13 419012 HOSE ASSY 1 2 ID X 60 LG FLARE JIC 1 14 419005 HOSE ASSY 1 2 ID X 36 LG FLARE JIC 1 15 419012 HOSE ASSY 1 2 ID X 80 LG FLARE JIC 1 16 105994 CLAMP HOSE M10 SST GEAR TYPE 1 17 419015 HOSE ASSY 1 2 ID X 6 1 2 LG FLARE JIC 1 18 102514 TE...

Page 74: ...66 Drain Water Tempering Assembly 1 2 3 4 3 5 5 6 7 8 9 10 11 12 14 13 15 ...

Page 75: ...2 6 107417 1 2 I D RUBBER REINFORCED 1 7 107419 BARB HOSE ST 1 2 NPT X 1 2 HOSE BRASS 1 8 110551 PREVENTER BACKFLOW 1 2 NPT BRASS 1 9 100209 NIPPLE 1 2 NPT CLOSE BRASS 1 10 100734 BOLT HEX HD 1 4 20 X 1 2 SST 2 11 106026 WASHER FLAT 1 4 SST 2 12 106482 WASHER LOCK SPLIT 1 4 SST 2 13 100003 NUT PLAIN 1 4 20 SST 2 14 0312146 BRACKET VALVE FWR 1 15 109886 VALVE SOLENOID 1 2 120VAC COIL 1 109902 KIT R...

Page 76: ...68 Dish Racks Line Strainer PRV 1 2 3 4 ...

Page 77: ...Part Description Qty No No Dish Racks Line Strainer PRV 1 101273 DISH RACK FLAT BOTTOM A R 2 101285 DISH RACK PEG A R 3 110768 STRAINER LINE 3 4 NPT BRONZE 1 4 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 ...

Page 78: ...l is located on the lower panel of the dishwasher and features two digital temperature displays Three Alphanumeric LED s LED bar changes color from yellow to green Y E L L OW G R E E N Temperature Display Operation The temperature display is made up of 2 parts three alpa numeric LED s and a semi circular segmented LED bar The LED bar changes color from yellow to green in a left to right direction ...

Page 79: ...e machine to drain and then push the power switch up to the ON position 2 Observe the displays on initial power up 3 The individual segments in the Alpa numric LEDs illuminate in a clockwise rotation 4 All segments of the Alphanumeric LEDs illuminate to display 8 s 5 The segments in the semi circular bars illuminate in a clockwise rotation 6 The displays switch to normal operation and begin to dis...

Page 80: ... connectors The adjustment buttons are TEST A TEST B CHECK and RESET 7 There is a temperature selector switch to change the display units for ºF or ºC Adjusting the Temperature Displays continued Temperature Display Adjustment For Service Technicians Only continued Test A Test B Check Button Rinse Switch Connector Thermister Connector Reset SW4 SW5 SW1 Neutral 24VAC P N 114489 Revision 1 C F Units...

Page 81: ...rinse is blank Continue to hold the CHECK button and the wash display blanks out and the rinse display flashes its set point 7 Release the CHECK button and the displays indicate actual temperatures Checking Display Set points Changing Display Set points 1 Push and hold the CHECK button while observing the front of the display board As soon as the wash display flashes its current set point 70 in th...

Page 82: ...ng the Alphanumeric Display The following procedure only verifies that the alphanumeric display is operating within the design parameters of the circuit board it does not calibrate the circuit board ATTENTION The Temperature Display Board does not control the operation of the wash tank heater nor the booster tank heater 1 Turn the dishwasher power off 2 Disconnect power to the machine at the main ...

Page 83: ... 13 Push the RESET button to complete the verification of the wash display 14 Repeat steps 8 10 and then push and hold the TEST B button The rinse display should indicate 160 15 Release the TEST B button The rinse display should indicate E 16 Push the RESET button to complete the verification of the rinse display 17 The verification procedures are complete 18 Turn the dishwasher power switch OFF t...

Page 84: ...ank temp below 70 F 21 C Turn power OFF then ON to check display segments E E displayed and bar is blank 1 Thermister is open or shorted Troubleshoot the thermister circuit connected to the display Number and bar LEDs cycle 1 This is the Display segment test when the dishwasher power is turned ON Check for defective LED segments during the test H H H HHH displayed and entire the bar is lit 1 The t...

Page 85: ... 2 SST truss head screws See Figure A 2 The direct vent shroud must be installed before the dishwasher is permanently placed and before connecting the utilities 3 The installation of the direct vent fan and duct work should be installed by qualified personnel 4 The dishwasher vent connection is a round 4 102mm I D duct fitting 5 The vent system must supply 250 CFM at 1 4 static pressure The DH5000...

Page 86: ...hroud is installed 4 Two persons are needed to install the vent shroud on the dishwasher See Figure D 5 Remove the 4 1 4 20 x 1 2 truss head vent shroud mounting screws from the dishwasher hood 6 Lift the vent shroud over the rear of the dishwasher and carefully lower it into position making sure that Ca and Cb connect the shroud to the dishwasher 7 Reinstall the mounting screws 78 P N 115109 Dire...

Page 87: ...E 4 Figure F illustrates a typical installation utilizing the optional Champion vent fan 5 Note the orientation of the vent fan This is the preferred orientation to eliminate moisture from collecting in the vent fan housing 6 The length of duct and the location of the vent fan must conform to local codes and regulations ATTENTION The vent installation must be performed by qualified personnel in ac...

Page 88: ... to the dishwasher 2 Refer to Figure G at right The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46 1 2 m above the finished floor 3 Note the 12 ft 3 7 m vent fan power cable for the Champion supplied vent fan has been prewired to the control box This cable is provided to connect 120VAC power to the vent fan 4 Refer to Figure H at right The photo ...

Page 89: ...mbly in place align the mounting holes and reinstall the mounting bolts removed in Step 6 above See Figure J below 9 Refer to Figure G on the previous page and note that a 12 ft 3 7 m vent fan cable has been prewired to the control box for the 120VAC Champion supplied vent fan Route this cable from the control box to the vent fan in accordance with all local codes and regulations to complete the i...

Page 90: ...fan junction box on the side of the vent fan assembly See Figure L 3 Grounding of the vent fan is not required because the fan motor is isolated within the vent fan plastic housing 4 Connect the 120VAC power supply to the vent fan terminal block See Figure M 5 If the 12 ft 3 7 m vent fan cable supplied with the direct vent fan control box is not long enough for the installation the installer may r...

Page 91: ... MAX LOAD INPUT LOAD FC CLT FT LR FAN MOTOR BLK FAN MOTOR WHT WHITE 2 RED 19 BLUE 10 BLACK 4 ORANGE 5 BLK WHT 55 TR CLR N From Dishwasher To Optional Vent Fan supplied by Champion The wiring diagram in Figure N below illustrates the cable wire connections for the vent fan electrical control box wired for the optional direct vent fan supplied by Champion ...

Page 92: ...k duct reducer associated fasteners and connectors must be supplied by others 3 The installation of a 6 to 4 duct reducer is highly recommended as shown in Figure A at left 4 The length of duct and the location of the vent fan must conform to local codes and regulations ATTENTION The vent installation must be performed by qualified personnel in accordance with all local codes and regulations The d...

Page 93: ...n accordance with the National Electrical Code or the Canadian Electrical Code DO NOT CONNECT POWER UNTIL THE FAN IS COMPLETELY INSTALLED B Water tight Direct Vent Option Control Box Fittings and cables for an external power supply and output to the direct vent fan must be supplied by the installer Factory Prewired Cable Direct Vent Control Box Cable Connections 1 Refer to Figure B at right 2 Remo...

Page 94: ... direct vent fan supplied by others must be connected to the L1 L2 L3 terminals on Contactor FC The external power source can be single or three phase See Diagram D on the next page 4 Connect the direct vent fan supplied by others to T1 T2 T3 terminals on Contactor FC See Diagram D on the next page 5 Diagram E on page 88 shows the internal wiring of the control box before any external cable connec...

Page 95: ...9 BLUE 10 BLACK 4 ORANGE 5 BLK WHT 55 TR CLR T3 T2 T1 T1 T2 T3 Out to direct vent fan supplied by others Prewired Cable from Dishwasher 1 or 3 phase power in from separate power source 1 or 3 phase power in from separate power source 1 or 3 phase power out to direct vent fan supplied by others D Direct Vent Control Cable Connection Diagram ...

Page 96: ... BASE 4 B 19 R G 10 BL 5 O 55 W B HARNESS WIRE CONTROL BOX WIRE 19 19 19 R 52 52 10 BL 5 O 54 54 53 53 51 51 51 4 B 2 W 4 2 2 2 2 2 2 T1 T2 T3 L3 L2 L1 A1 A2 FT CLT LR TR FC CLR LOAD INPUT MAX MIN MIN MAX INPUT LOAD FAN BY OTHERSWIRING DIAGRAM DH5000 DIRECT VENT 702316 7 NO NC COIL COMMON RELAY E Direct Vent Control Box Wiring Diagram ...

Page 97: ... See Figure A 2 The shroud must be installed before the dishwasher is permanently placed and before connecting the utilities 3 The DH5000T minimum distance to the back wall is 1 7 8 48mm for straight through operation If the dishwasher is configured for corner operation then the minimum distance to the back wall is 1 7 8 48mm and 5 1 8 130mm from the right wall See Figure B 4 Only a 3 4 NPT cold w...

Page 98: ... attached to the shroud 5 Carefully route Cc and Cd to the rear of the dishwasher when installing the shroud 6 Two persons are needed to install the shroud on the dishwasher See Figure D 7 Remove the 4 1 4 20 x 1 2 truss head shroud mounting screws from the dishwasher hood 8 Lift the shroud over the rear of the dishwasher and carefully lower it into position making sure that Ca and Cb connect the ...

Page 99: ...before the dishwasher tables are connected to the dishwasher 2 Refer to Figure E at right The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46 1 2 m above the finished floor 3 Refer to Figure F at right The photo shows the storage location for the electrical control box during shipping 4 Carefully lift the control box and mounting bracket assembly ...

Page 100: ...e bolts and set aside 7 Carefully lift the electrical control box and mounting bracket assembly in place align the mounting holes and reinstall the mounting bolts removed in Step 6 above See Figure H below P N 115107 Condensate Removal Option Installation Instructions continued from previous page ATTENTION The Condensate Removal Control Box connection diagram appears on page 99 of these instructio...

Page 101: ...oster outlet B Preconnected hose to the outlet of the condensate coil The other end of this hose is connected to the inlet of the line strainer C Preconnected hose to the outlet of the vacuum breaker The other end of this hose is connected to the inlet final rinse piping located behind the hood spring on the right hand side of the hood as viewed from the rear D Cold water supply inlet E Condensate...

Page 102: ... sponding wires on the back of the dishwasher should be in close prox imity to each other 2 Locate the wires and connect black to black and white to white See Figures A at right 3 ATTENTION Route the condensate removal shroud hoses behind the handle as sembly as shown in Figure A above The hoses shown in Figure B at right have been routed in front of the handle assembly this is incorrect 4 Referri...

Page 103: ...t is located directly behind the right hand hood spring at the rear of the dishwasher 6 Refer to Figure D at left and note there are two hoses and two connection points shown The hoses are different lengths and it will not be possible to make both connections if the hoses are reversed D C From outlet of vacuum breaker to final rinse piping From outlet of condensate coil to inlet of line strainer F...

Page 104: ...D WATER 3 4 NPT 55 75 F 13 24 C Maximum temperature with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher supply connection before adjusting operating pressure to 20 25 PSI flowing pressure 2 A water hardness of 3 grains gal US 51 3 mg L or less is recommended The cold water supply connection is located on the left side of the dishwasher approximately 64 above the finished ...

Page 105: ...e with the National Electrical Code Improper installation will not be covered by the Limited Warranty Power Bracket and Conduit 8 3 4 222 F Incoming Power Routing 1 Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker 2 The dishwasher is available for either single or three phase operation Standard voltages are 208 240V 60 1 3 and 460 480V 60 3 3 A Machine ...

Page 106: ...he dishwasher and include 2 A 1 2 NPT fitting A rinse aid injection point The fitting is located on the left side of the dishwasher support hood see illustration below 3 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 4 Detergent and rinse aid control signals are available inside the control cabinet 5 The signals are 120VAC Max ...

Page 107: ...T FT LR MOTOR WHT 58 MOTOR BLK 59 WHITE 2 RED 19 RED BLK 56 BLUE 10 GND BLACK 4 ORANGE BLK 57 BLUE BLK 13 ORANGE 5 WHT BLK 55 TR CLR Form No 115035 rev 112311 Harness Cable Cord to Motor This is the end of the Condensate Removal Option Installation Instructions Condensate Removal Control Box Connection Diagram ...

Page 108: ...100 Blank Page This Page Intentionally Left Blank ...

Page 109: ...lectrical Schematics Illustrations Page Time Cycle Charts 103 Standard Model DH5000T Electrical Schematic 105 Direct Vent Option and Condensate Removal Option DH5000T Electrical Schematic 106 Time Cycle Chart Electrical Schematic ...

Page 110: ...102 Blank Page This Page Intentionally Left Blank ...

Page 111: ...ES FOR MODES OF OPERATION SEE DWG 114470 SHEETS 10 16 60 10 0 20 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 0 10 60 60 10 0 20 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 0 10 60 A CHANGEDRINSEANDDWELLCYCLETIMES 13AUG12 JAM B CHANGEDRINSEANDDWELLCYCLETIMES 19SEP12 JAM CYCLE 1 60 SECONDS CYCLE CONSISTING OF 35 SECOND WASH 0 SECOND DWELL 10 SECOND RINSE 15 SECOND SANITARY DWELL 15 SECONDS 10 ...

Page 112: ... 170 190 220 210 230 270 250 240 260 290 280 300 340 320 310 330 270 250 240 240 260 290 280 300 270 250 240 260 290 280 300 340 320 310 330 340 320 310 330 330 310 320 340 300 280 290 260 240 250 270 230 210 220 190 180 170 200 160 140 150 130 120 110 90 80 70 60 50 40 20 10 0 30 100 DH5000T MODE C TIME CYCLES 3 AND 4 360 350 360 350 360 350 360 350 DRAWING REPRESENTS ONLY THE STRUCTURE OF TIME C...

Page 113: ...105 Standard Model DH5000T Electrical Schematic ...

Page 114: ...106 Direct Vent Option Model and Condensate Removal Option Model DH5000T Electrical Schematic ...

Page 115: ... cables connecting the control box and the dishwasher togther NOTE The control box and cables weigh 10 lbs 4 1 kg 2 Check the Kit parts Refer to Table 1 at right and make sure your kit contains the parts listed The Wall Mount Bracket Template is located on the reverse side of this sheet ATTENTION THE FASTENERS NEEDED TO ATTACH THE CONTROL BOX TO THE WALL ARE NOT INCLUDED IN THE KIT THESE FASTENERS...

Page 116: ...e P N 115074 For Model DH5000 Direct Vent Option and Condensate Removal Option Electrical Control Box Top Wall Mount Bracket Bottom Wall Mount Bracket 1 4 Hole 1 4 Hole 1 4 Hole 1 4 Hole See Reverse Side for Installation Instructions Form No 115074 012712 ...

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Champion DH5000T Series, Installation And Operation Manual

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