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  www.championcuttingtool.com

GENERAL SAFETY INSTRUCTIONS

WARNING! Read all safety warnings and 
all instructions.

 Failure to follow the 

warnings and instructions may result in 
electric shock, fire and/or serious injury. 

Save all warnings and instructions for future 
reference.

  

1) WORK AREA SAFETY 

a.  Keep work area clean and well lit.

 Cluttered 

or dark areas invite accidents.

b.  Do not operate power tools in explosive 

atmospheres, such as in the presence of 
flammable liquids, gases or dust.

 Power 

tools create sparks which may ignite the dust 
or fumes.

c. 

Keep children and bystanders away while 
operating a power tool.

 Distractions can 

cause you to lose control.

2) ELECTRICAL SAFETY

a.  Power tool plugs must match the outlet. 

Never modify the plug in any way. Do not 
use any adapter plugs with ear thed 
(grounded) power tools.

      Unmodified plugs and matching outlets will 

reduce risk of electric shock.

b.  Avoid body contact with ear thed or 

grounded surfaces such as pipes, radiators, 
ranges and refrigerators.

 There is an 

increased risk of electric shock if your body is 
earthed or grounded.

c. 

Do not expose power tools to rain or wet 
conditions.

 Water entering a power tool will 

increase the risk of electric shock.

d.  Do not abuse the cord. Never use the cord 

for carrying, pulling or unplugging the 
power tool. Keep cord away from heat, oil, 
sharp edges or moving parts.

 Damaged or 

entangled cords increase the risk of electric 
shock.

e. 

When operating a power tool outdoors, use 
an extension cord suitable for outdoor use

Use of a cord suitable for outdoor use reduces 
the risk of electric shock.

f. 

If operating a power tool in a damp 
location is unavoidable, use an earth 
leakage circuit breaker.

 Use of an earth 

leakage circuit breaker reduces the risk of 
electric shock.

3) PERSONAL SAFETY

a.  Stay alert, watch what you are doing and 

use common sense when operating a 
power tool. Do not use a power tool while 
you are tired or under the influence of 
drugs, alcohol or medication

. A moment of 

inattention while operating power tools may 
result in serious personal injury.

b.  Use personal protective equipment. Always 

wear eye protection.

 Protective equipment 

such as dust mask, non-skid safety shoes, hard 
h a t ,  o r  h e a r i n g  p r o t e c t i o n  u s e d  f o r 
appropriate conditions will reduce personal 
injuries.

c. 

Prevent unintentional starting. Ensure the 
switch is in the off-position before 
connecting to power source and/or battery 
pack, picking up or carrying the tool. 

Carrying power tools with your finger on the 
switch or energising power tools that have the 
switch on invites accidents.

d.  Remove any adjusting key or wrench 

before turning the power tool on.

 A wrench 

or a key left attached to a rotating part of the 
power tool may result in personal injury.

e.  Do not overreach. Keep proper footing and 

balance at all times.

 This enables better 

control of the power tool in unexpected 
situations.

f. 

Dress properly. Do not wear loose clothing 
or jewelry. Keep your hair, clothing and 
gloves away from moving parts.

 Loose 

clothes, jewelry or long hair can be caught in 
moving parts.

g.  If devices are provided for the connection 

of dust extraction and collection facilities, 
ensure these are connected and properly 
used.

 Use of dust collection can reduce dust-

related hazards.

Summary of Contents for Brute Platinum XLT Tapper

Page 1: ...Please Remember to Register Your Tapper Online at www championcuttingtool com ...

Page 2: ...Net Weight 2 7 Kg 6 lbs Not including side handle 0 45 Kg 1 lb Tap not included Safety Clutch Universal tap chuck Side Handle Trigger switch Gearbox Swivel joint Locking screw Motor Main handle Depth Stop Lock Screw depth stop Warning This power tool is equipped with over load protection If tool overheats switch off for at least 3 minutes to reduce temperature before switching on again ...

Page 3: ...rd suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use an earth leakage circuit breaker Use of an earth leakage circuit breaker reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the i...

Page 4: ...cidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool and accessories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from tho...

Page 5: ...plate to ensure that correct voltage and Hz are used INTRODUCTION This machine is specifically desiged for tapping of pre drilled correct sized through holes or blind holes in various metals Its gearbox is specially designed to spin clockwise when downforce is applied to not spin when no downforce is applied and to spin counterclockwise when upforce is applied This makes it fast and convenient to ...

Page 6: ...r tap ALWAYS ENSURE THAT THE HOLE ISN T OVER TAPPED THE HOLE S DEPTH MUST BE MUST BE LONGER THAN THE NEEDED THREADING DEPTH ALWAYS HOLD THE TOOL AS STRAIGHT AS POSSIBLE TO AVOID BREAKING THE TAP OR CREATING TOO MUCH TORQUE THE SWITCH To Switch On Squeeze the trigger switch and hold to turn the motor on To switch off Release the trigger switch TAPPING OPERATION NOTE It is recommended to always use ...

Page 7: ...et the depth stop 1 Loosen the locking screw and adjust the bar so that it is flush with the end of the tap This will be the zero position 2 Take the intended tapping depth and subtract 4mm Then back off the bar by this amount 4mm must be subracted because of the internal mechanism 3 Once the desired position is set retighten the lock screw Example If the desired tapping depth is 14mm then the dep...

Page 8: ...E Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust If operating in especially dusty conditions perform this operation more often Keep the machine clean and free of chips Check for loose fittings and tighten as needed Ensure that the ventilation slots are clear so that motor can be cooled normally Blow low pressure compressed a...

Page 9: ...9 www championcuttingtool com WIRING CARBON BRUSH CARBON BRUSH MOTOR SWITCH RED RED 2 3 4 1 AC BLACK BLACK ...

Page 10: ...4 22 26 28 15 16 17 18 19 20 35 33 32 31 44 42 45 41 40 39 22 38 37 36 49 48 46 21 29 05 05 06 07 10 47 43 23 27 08 09 52 54 55 56 57 59 58 50B NO 01 59 Version 1 2 UNIVERSAL TAP CHUCK 50B 12 50B 11 50B 13 50B 14 50B 15 50B 10 50B 9 50B 8 50B 6 50B 5 50B 4 50B 3 50B 2 50B 1 53B 51 50B 7 ...

Page 11: ...ERSHAFT M1 0 x 14T 1 XLT 36 EXTERNAL CIRCLIP S 16 1 XLT 37 BUSHING Ø16 x Ø20 x 10 1 Part No Description QTY XLT 38 OUTPUT GEAR M1 0 x 38T 1 XLT 39 EXTERNAL CIRCLIP S 17 1 XLT 40 TAP SPINDLE ENGAGEMENT GEAR 1 XLT 41 SPINDLE 1 XLT 42 TRUSS HEAD MACHINE SCREW M4 x 8 2 XLT 43 TAB 2 XLT 44 REVERSING DRIVE GEAR M0 9 x 44T 1 XLT 45 NEEDLE BEARING TA 2210 1 XLT 46 GEARCASE 1 XLT 47 PANHEADTAPPING SCREW M5...

Page 12: ......

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