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Operating Instructions

Reelcraft International Inc.  •  Ph: +44 (0) 1536 406999  •  Fax: +44 (0) 1536 406777

Unit 17 - Cronin Courtyard, Weldon South Industrial Estate, Corby - Northamptonshire NN18 8AG

[email protected]  •  www.reelcraft.com/europe

Series TW7000 Welding Hose Reels

Low Pressure Model Numbers:

TW7400 OLP118

TW7450 OLP118

TW7460 OLP118

TW7400 OLPT118 TW7450 OLPT118 TW7460 OLPT118

Read this manual carefully before installing, operating or 

servicing this equipment.

IMPORTANT

Dimensions

• Ensure that reel is properly installed before connecting input and output 

hoses.

• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not 

exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can cause per-

sonal injury or death.

• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immedi-

ately.

• A high tension spring assembly is contained within the reel. Exercise 

extreme caution.

• Pull hose from reel by grasping the hose itself, not the control valve.
• Ensure that reel, hose, and equipment being serviced are 
  properly grounded. Use an ohmmeter to check ground 
 continuity.
• If reel ceases to unwind or rewind, remove system pressure immedi-

ately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery, 

observing all common safety practices.

SAFETY

Personal injury and/or equipment damage may result if proper safety 
precautions are not observed.

Form# R834-696A  Rev: 4/2017

IN-SERVICE CAUTION:

•  The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the 

hose.

•  Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas 

through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.

•  After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

•  To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be 

provided at all times, particularly in confined areas where fuel gas is being used.

•  Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas 

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves 
(both fuel gas and oxygen) should be opened to remove all pressure from hoses.

A

514 mm

B

502 mm

C

200 mm

D

98 mm

E

187 mm

Summary of Contents for TW7000 Series

Page 1: ...ely Do not pull or jerk on hose Treat and respect the hose reel as any other piece of machinery observing all common safety practices SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed Form R834 696A Rev 4 2017 IN SERVICE CAUTION The user is cautioned not to shut off the fuel gas at the regulator or supply source first as a flashback may result ...

Page 2: ...es through guide bracket 3 Using a wrench firmly hold on to output fittings on swivel while tightening the hose connector SERVICE INSTRUCTIONS User servicing of the reel is limited to replacing the input output hoses or swivel only Refer all other repairs to an autho rized service person or directly to Reelcraft Industries Inc Failure to do so can result in personal injury and or equipment damage ...

Page 3: ... HR1004 3 8 HR1004 3 14 5 16 18 Whizloc 4 300107 300107 300107 300107 300107 300107 15 10 32 Nyloc Nut 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 16 1 2 20 Hex Nut 1 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 17 Latch Spring 1 260067 1 260067 1 260067 1 260067 1 260067 1 260067 1 19 10 32 Shoulder Screw 1 S393 2 S393 2 S393 2 S393 2 S393 2 S393 2 20 Latch Pawl Assembly 1 S600018 S600018 S600018 S6...

Page 4: ...N EN EL TRABAJO Se advierte al usuario que no cierre primero el gas combustible en el regulador o la fuente de suministro ya que podría producirse un retroceso de la llama y por lo tanto un daño a la manguera Se advierte específicamente a los usuarios que cierren primero el gas en el soplete y luego en el regulador o fuente de suministro para limitar la permeación paso del gas a través de la pared...

Page 5: ...alida a través del soporte guía 3 Mediante una llave sostenga firmemente los adaptadores de salida de la rótula mientras aprieta el conector de la manguera Instrucciones de Servicio El servicio que el usuario puede prestar al carrete se limita única mente al reemplazo de las mangueras de entrada salida o la rótula Dirija todas las demás reparaciones a una persona de servicio autor izada o directam...

Page 6: ...4 Tuerca Whizloc 5 16 18 4 300107 300107 300107 300107 300107 300107 15 10 32 Tuerca Nyloc 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 16 1 2 20 Tuerca hexagonal 1 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 17 Ressort de loquet 1 260067 1 260067 1 260067 1 260067 1 260067 1 260067 1 19 10 32 tornillo de hombro 1 S393 2 S393 2 S393 2 S393 2 S393 2 S393 2 20 Assemblage de cliquet 1 S600018 S600018 S6...

Page 7: ... pas couper le gaz carburant en premier au niveau du régulateur ou de la source d alimentation il pourrait en résulter un retour de flamme qui endommagerait le tuyau L utilisateur est spécifiquement informé qu il lui faut couper le gaz en premier au niveau du chalumeau et seulement après au niveau du régulateur ou de la source d alimentation pour limiter la pénétration du gaz au travers de la paro...

Page 8: ...ne clé maintenez fermement les raccords de sortie sur le pivot tout en serrant le connecteur de tuyau Instructions de service Les interventions de l utilisateur sur le dévidoir sont limitées au remplacement des tuyaux d entrée ou de sortie ou du pivot Confiez toutes les autres réparations à un agent de service agréé ou directement à Reelcraft Industries Inc Sinon vous risquez des blessures corpore...

Page 9: ...5 16 18 4 300107 300107 300107 300107 300107 300107 15 Écrou nyloc 1 4 20 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 16 Écrou hexagonal 1 2 20 1 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 17 Ressort de verrouillage 1 260067 1 260067 1 260067 1 260067 1 260067 1 260067 1 19 Vis vis à épaulement 1 S393 2 S393 2 S393 2 S393 2 S393 2 S393 2 20 Ensemble de cliquet de verrouillage 1 S600018 S600018 S600...

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