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  www.championcuttingtool.com

SETTING UP FOR TAPPING 

CAUTION: Never use a cutting tool which is 
larger than the maximum rated capacity of the  
machine.

CAUTION: Always select the recommended size 
tap.

Note: Always use cutting fluid to provide smooth 
threading and prolong tap life.

Using the universal tap chuck, use the key to turn it 
to open its jaws enough to fit the square of the tap. 
Ensure that the corners of the square are properly 
located in the jaws. Then use the key to securely 
tighten the chuck.

NOTE: Make sure that the tap is inserted as 
deeply as possible into the jaws. An improperly 
seated tap will run off center and could result in 
damage to the jaws or tap.

 

ALWAYS ENSURE THAT THE HOLE ISN’T OVER 
TAPPED. THE HOLE’S DEPTH  MUST BE MUST BE 
LONGER THAN THE NEEDED THREADING DEPTH!!
ALWAYS HOLD THE TOOL AS STRAIGHT AS 
POSSIBLE TO AVOID BREAKING THE TAP OR 
CREATING TOO MUCH TORQUE

THE SWITCH

To Switch On:

Squeeze the trigger switch and hold to turn the 
motor on.
 

To switch off:

Release the trigger switch.  

TAPPING OPERATION 

NOTE: It is recommended to always use cutting 
oil on the tap to give longer tap life and better 
results. 

1.

  Prior to tapping, make sure the hole size is 

correct. 

2.     Install tap into the Brute XLT and insert the 

point of the tap into the pre-drilled hole.

3.     Squeeze the trigger when there is no feed 

pressure on the tap. Apply downward pressure 
and the spindle will automatically spin in right 
hand (clockwise) direction at low speed. Hold 
the machine as square as possible with the 

Locking screw

Trigger switch

Summary of Contents for Brute Platinum XLT Tapper

Page 1: ...Please Remember to Register Your Tapper Online at www championcuttingtool com ...

Page 2: ...Net Weight 2 7 Kg 6 lbs Not including side handle 0 45 Kg 1 lb Tap not included Safety Clutch Universal tap chuck Side Handle Trigger switch Gearbox Swivel joint Locking screw Motor Main handle Depth Stop Lock Screw depth stop Warning This power tool is equipped with over load protection If tool overheats switch off for at least 3 minutes to reduce temperature before switching on again ...

Page 3: ...rd suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use an earth leakage circuit breaker Use of an earth leakage circuit breaker reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the i...

Page 4: ...cidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool and accessories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from tho...

Page 5: ...plate to ensure that correct voltage and Hz are used INTRODUCTION This machine is specifically desiged for tapping of pre drilled correct sized through holes or blind holes in various metals Its gearbox is specially designed to spin clockwise when downforce is applied to not spin when no downforce is applied and to spin counterclockwise when upforce is applied This makes it fast and convenient to ...

Page 6: ...r tap ALWAYS ENSURE THAT THE HOLE ISN T OVER TAPPED THE HOLE S DEPTH MUST BE MUST BE LONGER THAN THE NEEDED THREADING DEPTH ALWAYS HOLD THE TOOL AS STRAIGHT AS POSSIBLE TO AVOID BREAKING THE TAP OR CREATING TOO MUCH TORQUE THE SWITCH To Switch On Squeeze the trigger switch and hold to turn the motor on To switch off Release the trigger switch TAPPING OPERATION NOTE It is recommended to always use ...

Page 7: ...et the depth stop 1 Loosen the locking screw and adjust the bar so that it is flush with the end of the tap This will be the zero position 2 Take the intended tapping depth and subtract 4mm Then back off the bar by this amount 4mm must be subracted because of the internal mechanism 3 Once the desired position is set retighten the lock screw Example If the desired tapping depth is 14mm then the dep...

Page 8: ...E Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust If operating in especially dusty conditions perform this operation more often Keep the machine clean and free of chips Check for loose fittings and tighten as needed Ensure that the ventilation slots are clear so that motor can be cooled normally Blow low pressure compressed a...

Page 9: ...9 www championcuttingtool com WIRING CARBON BRUSH CARBON BRUSH MOTOR SWITCH RED RED 2 3 4 1 AC BLACK BLACK ...

Page 10: ...4 22 26 28 15 16 17 18 19 20 35 33 32 31 44 42 45 41 40 39 22 38 37 36 49 48 46 21 29 05 05 06 07 10 47 43 23 27 08 09 52 54 55 56 57 59 58 50B NO 01 59 Version 1 2 UNIVERSAL TAP CHUCK 50B 12 50B 11 50B 13 50B 14 50B 15 50B 10 50B 9 50B 8 50B 6 50B 5 50B 4 50B 3 50B 2 50B 1 53B 51 50B 7 ...

Page 11: ...ERSHAFT M1 0 x 14T 1 XLT 36 EXTERNAL CIRCLIP S 16 1 XLT 37 BUSHING Ø16 x Ø20 x 10 1 Part No Description QTY XLT 38 OUTPUT GEAR M1 0 x 38T 1 XLT 39 EXTERNAL CIRCLIP S 17 1 XLT 40 TAP SPINDLE ENGAGEMENT GEAR 1 XLT 41 SPINDLE 1 XLT 42 TRUSS HEAD MACHINE SCREW M4 x 8 2 XLT 43 TAB 2 XLT 44 REVERSING DRIVE GEAR M0 9 x 44T 1 XLT 45 NEEDLE BEARING TA 2210 1 XLT 46 GEARCASE 1 XLT 47 PANHEADTAPPING SCREW M5...

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