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  www.championcuttingtool.com

   PARTS LIST

Part No.  Description   

 

             QTY

XLT-1 

POWER SUPPLY CABLE  16AX2CX3M  SJTW   

                1

XLT-2 

CORD ARMOR    

 

                1

XLT-3 

TRIGGER SWITCH   

 

                1

XLT-4 

CABLE CLIP 

  

 

                1

XLT-5 

PANHEAD TAPPING SCREW     M4 x 14 

                6

XLT-6 

HANDLE HALF-RIGHT  

 

                1

XLT-7 

HANDLE HALF-LEFT  

 

                1

XLT-8 

HEX KEY HOLDER  

  

                1

XLT-9 

CHUCK KEY     M4 

 

                1

XLT-10 

PANHEAD TAPPING SCREW     M4 x 16 

                5

XLT-11 

PANHEAD TAPPING SCREW     M4 x 8 

                4

XLT-12 

CARBON BRUSH  7 x 8 x 12 

 

                2

XLT-13 

CARBON BRUSH HOLDER  

 

                2

XLT-14 

MOTOR HOUSING   

  

                1

XLT-15 

STATOR     

 

 

                1

XLT-16 

PANHEAD TAPPING SCREW       M4 x 60 

                2 

XLT-17 

FAN SHROUD    

 

                1

XLT-18 

BALL BEARING   608 ZZ   

 

                1

XLT-19 

ARMATURE  

M0.7 x 7T 

 

                1

XLT-20 

BALL BEARING    609-2RS  

 

                1

XLT-21 

GEAR PLATE     

 

                1

XLT-22 

NEEDLE BEARING     HK 0810  

 

                3

XLT-23 

THRUST RING   816 

 

                1

XLT-24 

INPUT GEAR    M0.7 x 46T 

 

                1

XLT-25 

PARALLEL KEY     3 x 3 x 8 

 

                1 

XLT-26 

INPUT SHAFT    M0.9 x 10T 

 

                1

XLT-27 

FLAT WASHER    Ø6 x Ø13 x 1 

 

                1

XLT-28 

NEEDLE BEARING     HK0608   

 

                1

XLT-29 

SOCKET CAP SCREW     M4 x 14   

                4

XLT-30 

EXTERNAL CIRCLIP    S-10 

 

                1

XLT-31 

LAY GEAR    M0.9 x 44T 

 

                1

XLT-32 

INNER GEAR PLATE 

 

                1

XLT-33 

BALL BEARING    6001 zz   

 

                1

XLT-34 

PARALLEL KEY    4 x 4 x 8 

 

                1

XLT-35 

COUNTERSHAFT  M1.0 x 14T 

 

                1

XLT-36 

EXTERNAL CIRCLIP     S-16 

 

                1

XLT-37 

BUSHING   

Ø16 x Ø20 x 10   

                1

Part No.  Description   

 

             QTY

XLT-38 

OUTPUT GEAR    M1.0 x 38T 

 

                1

XLT-39 

EXTERNAL CIRCLIP      S-17 

 

                1

XLT-40 

TAP SPINDLE ENGAGEMENT GEAR   

                1

XLT-41 

SPINDLE  

 

 

                1

XLT-42 

TRUSS HEAD MACHINE SCREW   M4 x 8 

                2

XLT-43 

TAB 

 

 

                2

XLT-44 

REVERSING DRIVE GEAR     M0.9 x 44T 

                1

XLT-45 

NEEDLE BEARING     TA 2210   

 

                1

XLT-46 

GEARCASE 

 

 

                1

XLT-47 

PANHEAD TAPPING SCREW     M5 x 45 

                4

XLT-48 

BALL BEARING   6003-2NSE      

                1

XLT-49 

INTERNAL CIRCLIP     R-35 

 

                1

XLT-50B  

UNIVERSAL TAP CHUCK W / CLUTCH 

                1

XLT-50B-1    HUB 

 

 

                1

XLT-50B-2  

DISC SPRING   Ø20.4 x Ø40 x 2.25 

                1

XLT-50B-3  

FRICTION DISC  Ø20.4 x Ø40 x 2   

                1

XLT-50B-4 

SWIVEL BARREL   

 

                1

XLT-50B-5 

ROLL PIN     Ø5 x 30 

 

                1

XLT-50B-6 

FRICTION COLLAR 

 

                1

XLT-50B-7 

SOCKET SET SCREW     M4 x 6 

 

                1

XLT-50B-8 

HEX NUT 

 

 

                1

XLT-50B-9 

SPRING      Ø1.7 x Ø13 x Ø16.4 x 18.5L x 4T 

                1

XLT-50B-10  HEAD LOCKING KNOB  

 

                1

XLT-50B-11  CHUCK BODY   

 

                1

XLT-50B-12  JAW-RIGHT HAND THREAD   M12 x P1.25  

                1

XLT-50B-13  SOCKET SET SCREW     M5 x 12   

                2

XLT-50B-14  FENCE LOCK STUD    M12 x P1.25    

                1

XLT-50B-15  JAW-RIGHT HAND THREAD    M12 x P1.25  

                1

XLT-52  

FRONT HANDLE (M12xP1.75) 

M12 

                1

XLT-53B  

SIDE HANDLE SHAFT  

 

                1

XLT-54  

SPRING WASHER     M10 

 

                1

XLT-55  

FLAT WASHER    Ø10 x Ø18 x 2   

                1

XLT-56  

SIDE HANDLE CLAMP  

 

                1

XLT-57  

DEPTH LOCK SHAFT     M8 

 

                1

XLT-58  

DEPTH STOP 

 

 

                1

XLT-59  

THUMB SCREW   M6 x L12 

 

                1

Summary of Contents for Brute Platinum XLT Tapper

Page 1: ...Please Remember to Register Your Tapper Online at www championcuttingtool com ...

Page 2: ...Net Weight 2 7 Kg 6 lbs Not including side handle 0 45 Kg 1 lb Tap not included Safety Clutch Universal tap chuck Side Handle Trigger switch Gearbox Swivel joint Locking screw Motor Main handle Depth Stop Lock Screw depth stop Warning This power tool is equipped with over load protection If tool overheats switch off for at least 3 minutes to reduce temperature before switching on again ...

Page 3: ...rd suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use an earth leakage circuit breaker Use of an earth leakage circuit breaker reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the i...

Page 4: ...cidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool and accessories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from tho...

Page 5: ...plate to ensure that correct voltage and Hz are used INTRODUCTION This machine is specifically desiged for tapping of pre drilled correct sized through holes or blind holes in various metals Its gearbox is specially designed to spin clockwise when downforce is applied to not spin when no downforce is applied and to spin counterclockwise when upforce is applied This makes it fast and convenient to ...

Page 6: ...r tap ALWAYS ENSURE THAT THE HOLE ISN T OVER TAPPED THE HOLE S DEPTH MUST BE MUST BE LONGER THAN THE NEEDED THREADING DEPTH ALWAYS HOLD THE TOOL AS STRAIGHT AS POSSIBLE TO AVOID BREAKING THE TAP OR CREATING TOO MUCH TORQUE THE SWITCH To Switch On Squeeze the trigger switch and hold to turn the motor on To switch off Release the trigger switch TAPPING OPERATION NOTE It is recommended to always use ...

Page 7: ...et the depth stop 1 Loosen the locking screw and adjust the bar so that it is flush with the end of the tap This will be the zero position 2 Take the intended tapping depth and subtract 4mm Then back off the bar by this amount 4mm must be subracted because of the internal mechanism 3 Once the desired position is set retighten the lock screw Example If the desired tapping depth is 14mm then the dep...

Page 8: ...E Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust If operating in especially dusty conditions perform this operation more often Keep the machine clean and free of chips Check for loose fittings and tighten as needed Ensure that the ventilation slots are clear so that motor can be cooled normally Blow low pressure compressed a...

Page 9: ...9 www championcuttingtool com WIRING CARBON BRUSH CARBON BRUSH MOTOR SWITCH RED RED 2 3 4 1 AC BLACK BLACK ...

Page 10: ...4 22 26 28 15 16 17 18 19 20 35 33 32 31 44 42 45 41 40 39 22 38 37 36 49 48 46 21 29 05 05 06 07 10 47 43 23 27 08 09 52 54 55 56 57 59 58 50B NO 01 59 Version 1 2 UNIVERSAL TAP CHUCK 50B 12 50B 11 50B 13 50B 14 50B 15 50B 10 50B 9 50B 8 50B 6 50B 5 50B 4 50B 3 50B 2 50B 1 53B 51 50B 7 ...

Page 11: ...ERSHAFT M1 0 x 14T 1 XLT 36 EXTERNAL CIRCLIP S 16 1 XLT 37 BUSHING Ø16 x Ø20 x 10 1 Part No Description QTY XLT 38 OUTPUT GEAR M1 0 x 38T 1 XLT 39 EXTERNAL CIRCLIP S 17 1 XLT 40 TAP SPINDLE ENGAGEMENT GEAR 1 XLT 41 SPINDLE 1 XLT 42 TRUSS HEAD MACHINE SCREW M4 x 8 2 XLT 43 TAB 2 XLT 44 REVERSING DRIVE GEAR M0 9 x 44T 1 XLT 45 NEEDLE BEARING TA 2210 1 XLT 46 GEARCASE 1 XLT 47 PANHEADTAPPING SCREW M5...

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