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4

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4) POWER TOOL USE AND CARE

a. 

Do not force the power tool. Use the correct 
power tool for your application.

 The correct 

power tool will do the job better and safer at 
the rate for which it was designed.

b.  Do not use the power tool if the switch does 

not turn it on and off.

 Any power tool that 

cannot be controlled with the switch is 
dangerous and must be repaired.

c. 

Disconnect the plug from the power source  
before making any adjustments, changing 
accessories, or storing power tools.

 Such 

preventive safety measures reduce the risk of 
starting the power tool accidentally.

d.  Store idle power tools out of the reach of 

c h i l d re n  a n d  d o  n o t  a l l ow  p e r s o n s 
unfamiliar with the power tool or these 
instructions to operate the power tool.

 

Power tools are dangerous in the hands of 
untrained users.

e.  M a i n t a i n   p o w e r   t o o l s .   C h e c k   f o r 

misalignment or binding of moving parts, 
breakage of parts and any other condition 
that may affect the power tool’s operation. 
If damaged, have the power tool repaired 
before use.

 Many accidents are caused by 

poorly maintained power tools.

f. 

Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting 
edges are less likely to bind and are easier to 
control.

g.  Use the power tool and accessories  in 

accordance with these instructions, taking 
into account the working conditions and 
the work to be performed.

 Use of the power 

tool for operations different from those 
intended could result in a hazardous situation.

5) SERVICE

Have your power tool serviced by a qualified 
repair person using only identical replacement 
parts.

 This will ensure that the safety of the power 

tool is maintained.

Symbols used in this manual

V…….......volts
A…….......amperes
Hz……......hertz
W…….......watt
~………....alternating current
n

0

………..no load speed

min

-1

….......revolutions or reciprocation

  

per minute

........warning of general danger

 .….class II tool        

 .…with electrical earth

.......read these instructions

......always wear eye protection

......always wear a dust mask.

 .....always wear hearing protection  

 .....wear safety-approved hard hat

......Keep hands clear – pinching hazard.           

  
 

DANGER! Keep hands away from cutting 
area and the blade.

  

rotating parts - entanglement hazard. Keep

  

hands, loose clothing and long hair away

  

from moving parts

do not dispose of electric tools,  accessories 
and packaging together with household 
waste material

Summary of Contents for Brute Platinum XLT Tapper

Page 1: ...Please Remember to Register Your Tapper Online at www championcuttingtool com ...

Page 2: ...Net Weight 2 7 Kg 6 lbs Not including side handle 0 45 Kg 1 lb Tap not included Safety Clutch Universal tap chuck Side Handle Trigger switch Gearbox Swivel joint Locking screw Motor Main handle Depth Stop Lock Screw depth stop Warning This power tool is equipped with over load protection If tool overheats switch off for at least 3 minutes to reduce temperature before switching on again ...

Page 3: ...rd suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use an earth leakage circuit breaker Use of an earth leakage circuit breaker reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the i...

Page 4: ...cidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool and accessories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from tho...

Page 5: ...plate to ensure that correct voltage and Hz are used INTRODUCTION This machine is specifically desiged for tapping of pre drilled correct sized through holes or blind holes in various metals Its gearbox is specially designed to spin clockwise when downforce is applied to not spin when no downforce is applied and to spin counterclockwise when upforce is applied This makes it fast and convenient to ...

Page 6: ...r tap ALWAYS ENSURE THAT THE HOLE ISN T OVER TAPPED THE HOLE S DEPTH MUST BE MUST BE LONGER THAN THE NEEDED THREADING DEPTH ALWAYS HOLD THE TOOL AS STRAIGHT AS POSSIBLE TO AVOID BREAKING THE TAP OR CREATING TOO MUCH TORQUE THE SWITCH To Switch On Squeeze the trigger switch and hold to turn the motor on To switch off Release the trigger switch TAPPING OPERATION NOTE It is recommended to always use ...

Page 7: ...et the depth stop 1 Loosen the locking screw and adjust the bar so that it is flush with the end of the tap This will be the zero position 2 Take the intended tapping depth and subtract 4mm Then back off the bar by this amount 4mm must be subracted because of the internal mechanism 3 Once the desired position is set retighten the lock screw Example If the desired tapping depth is 14mm then the dep...

Page 8: ...E Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust If operating in especially dusty conditions perform this operation more often Keep the machine clean and free of chips Check for loose fittings and tighten as needed Ensure that the ventilation slots are clear so that motor can be cooled normally Blow low pressure compressed a...

Page 9: ...9 www championcuttingtool com WIRING CARBON BRUSH CARBON BRUSH MOTOR SWITCH RED RED 2 3 4 1 AC BLACK BLACK ...

Page 10: ...4 22 26 28 15 16 17 18 19 20 35 33 32 31 44 42 45 41 40 39 22 38 37 36 49 48 46 21 29 05 05 06 07 10 47 43 23 27 08 09 52 54 55 56 57 59 58 50B NO 01 59 Version 1 2 UNIVERSAL TAP CHUCK 50B 12 50B 11 50B 13 50B 14 50B 15 50B 10 50B 9 50B 8 50B 6 50B 5 50B 4 50B 3 50B 2 50B 1 53B 51 50B 7 ...

Page 11: ...ERSHAFT M1 0 x 14T 1 XLT 36 EXTERNAL CIRCLIP S 16 1 XLT 37 BUSHING Ø16 x Ø20 x 10 1 Part No Description QTY XLT 38 OUTPUT GEAR M1 0 x 38T 1 XLT 39 EXTERNAL CIRCLIP S 17 1 XLT 40 TAP SPINDLE ENGAGEMENT GEAR 1 XLT 41 SPINDLE 1 XLT 42 TRUSS HEAD MACHINE SCREW M4 x 8 2 XLT 43 TAB 2 XLT 44 REVERSING DRIVE GEAR M0 9 x 44T 1 XLT 45 NEEDLE BEARING TA 2210 1 XLT 46 GEARCASE 1 XLT 47 PANHEADTAPPING SCREW M5...

Page 12: ......

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