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TROUBLESHOOTING

1. The operator doesn't operate from either the Door

Control or the remote control:

• Does the operator have electric power? Plug a lamp into the

outlet. If it doesn't light, check the fuse box or the circuit

breaker. (Some outlets are controlled by a wall switch.)

• Have you disabled all door locks? Review installation

instruction warnings on page 7.

• Is there a build-up of ice or snow under the door? The door

may be frozen to the ground. Remove any restriction.

• The door spring may be broken. Have it replaced (see page

3 for reference).

2. Opener operates from the remote, but not from the

Wireless Wall Control:

• Check the LED on the Wall Control to ensure the LED turns

on when button is pushed. If the LED is weak or not on

Change the batteries. (Remove cover and replace with

CR2032 batteries X 2)

• If the LED turns on and is strong check to ensure the unit is

programmed into the unit (see page 20).

3. The door operates from the Door Control, but not from

the remote control:

• Is the door push bar flashing? If so, Lock mode is engaged.

Make sure it is off by pressing the

Lock button for two seconds.

• Program the operator to match the remote control code.

(Refer to instructions on the motor unit panel.) Repeat with all

Remote.

4. The remote control has short range:

• Change the location of the remote control in your car.
• Check to be sure the antenna on the side or back panel of

motor unit extends fully downward.

• Some installations may have shorter range due to a metal

door, foil backed insulation, or metal

siding.

5. The door opens and closes by itself:

Be sure that all remote control push buttons are off.

Remove the bell wire from the door control terminals and

operate from the remote only. If this solves the problem, the

door control is faulty (replace), or there is an intermittent

short on the wire between the control console and the motor

unit.

Clear memory and re-program all remote controls.

6. The door doesn't open completely:

Check power door lock.

Is something obstructing the door? Is it out of balance, or

are the springs broken? Remove the obstruction or repair

the door.

7. The door opens but won't close:

Check cable tension monitor (see installation step 4).

If the operator clicks, check the safety reversing sensor. See

Installation Step 9.

If the operator does not click and it is a new installation. See

Adjustment Step 2. For an existing installation, see below.

Repeat the safety reverse test after the adjustment is complete.

8. The door reverses for no apparent reason and operator

LED doesnʼt blink:

Check cable tension monitor (see installation step 4).

Is something obstructing the door? Pull the emergency

release handle. Operate the door manually. If it is

unbalanced or binding, call a trained door systems

technician.

Clear any ice or snow from the floor area where the door

closes.

Review

Adjustment Step 2.

Repeat safety reverse test after adjustments.

9. The door reverses for no apparent reason and operator

LED blinks for 5 seconds after reversing:

Check the safety reversing sensor. Remove any obstruction

or align the receiving eye. See

Installation Step 9.

10. The operator strains to operate door:

The door may be out of balance or the springs may be

broken.

Close the door

and use the emergency release

handle to disconnect the door. Open and close the door

manually. A properly balanced door will stay in any point of

travel while being supported entirely by its springs. If it does

not, disconnect the operator and call a trained door systems

technician.

11.The operator motor hums briefly, then won't work:

The door springs may be broken. See above.

If the problem occurs on the first operation of the operator,

door may be locked. Disable the power door lock.

12.The operator won't operate due to power failure:

Manually open the power door lock.

Use the emergency release handle to disconnect the door.

The door can be opened and closed manually. When power

is restored, pull manual release a second time.

If an EverCharge Unit is connected, the operator should be

able to operate up to 20 times without power.

13. Door loses limits.

Collar not tightened securely. Tighten collar

(see Assembly Steps 1 and 2) and reprogram limits

(see Adjustment Step 1).

14. The operator moves when the door is in operation:

Some minor movement is normal for this product. If it is

excessive the collar will wear prematurely.

Check to make sure the torsion bar is not moving left/right

excessively.

Check to make sure the torsion bar is not visibly moving up

and down as it rotates.

Check that the operator is mounted at a right angle to the

jackshaft. If not, move the position of the mounting bracket.

15. Power lock makes noise when operating.

Call Chamberlain Grifco

®

dealer for replacement power lock.

22

Summary of Contents for Grifco CG3800

Page 1: ...INSTRUCTION MANUAL Model CG3800 Light Duty Commercial Door Operator The Chamberlain Group PO Box 6106 West Gosford NSW www chamberlainanz com N2966 Optional Accessory Available See Page 11 for the New...

Page 2: ...on inventory 5 Hardware inventory 5 ASSEMBLY 6 Attach the collar to the motor unit 6 Attach mounting bracket to the motor unit 6 INSTALLATION 7 14 Installation safety instructions 7 Position the opera...

Page 3: ...side that meets the requirements listed below Must have minimum of 64mm 2 1 2 between the wall and the center of the torsion bar Must have minimum of 76mm 3 between the ceiling and the center of tors...

Page 4: ...try to loosen move or adjust door door springs cables pulleys brackets or their hardware ALL of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to the door BEFORE ins...

Page 5: ...PROTECTOR SYSTEM IR INSTALLATION HARDWARE Screw 10 32x3 8 4 Carriage Bolt 1 4 20x1 2 4 Wing Nut 1 4 20 2 Hex Nut 10 32x3 8 4 Hex Nut 1 4 20 4 Hex Head Screw 1 4 20x1 1 2 2 Hex Head Screw 14 10 x 1 1...

Page 6: ...dicated 6 Collar Screw Collar Screw Set Screw Collar Screw Collar Screw Set Screw ASSEMBLY STEP 2 Attach Mounting Bracket to Motor Unit Loosely attach slotted side of mounting bracket to the same side...

Page 7: ...under EXTREME tension ALWAYS call a trained door systems technician if the door binds sticks or is out of balance An unbalanced door might not reverse when required Operator MUST be mounted at a righ...

Page 8: ...r into the motor unit Figure 2 NOTE Lock must be mounted within 3m 10 of the power head Overhand Knot Emergency Release Handle Overhand Knot Rope Motor Unit Emergency Release Cable NOTICE Warning Labe...

Page 9: ...pposite side of the cable tension monitor 1 Position the cable tension monitor as shown Figures 1 and 2 The cable tension monitor should be located as close to the drum as possible NOTE There must be...

Page 10: ...y cord is damaged it must be replaced by the manufacturer or it s service agent or a similiarly qualified person in order to avoid harzard GRIFCO Mount the wireless wall control out of the reach of ch...

Page 11: ...r unit Follow all instructions included with the CM475 unit to test for proper operation and testing of the SPU SPU Cord Connector CM475 EverCharge Standby Power Unit To insert or release wire push in...

Page 12: ...sensor unit in a C wrap with lenses pointing toward each other across the door Secure sensors with the hardware shown in Figure 6 Finger tighten the wing nut on the receiving eye to allow for final a...

Page 13: ...ct to the operator quick connect terminals white to white and white black to grey Figure 6 TROUBLESHOOTING THE SAFETY REVERSING SENSORS 1 If the sending eye indicator LEDs are both blinking after inst...

Page 14: ...ing slowly then release 2 Push and hold the black button until the door reaches the desired UP open position Figure 2 NOTE Check to be sure the door opens high enough for your vehicle 3 Push the remot...

Page 15: ...ight Black Button BLACK PURPLE Push Purple button twice to enter unit into Force Adjustment Mode Figure 3 Figure 2 Figure 1 GRIFCO or Without a properly installed safety reversal system persons partic...

Page 16: ...Complete Adjustment Steps 1 and 2 Programming the Limits and Forces Repeat the test When the door reverses on the 40mm 1 1 2 board or 4x2 laid flat remove the obstruction and run the operator through...

Page 17: ...or DEATH 12 ALL repairs to cables spring assemblies and other hardware ALL of which are under EXTREME tension MUST be made by a trained door systems technician 13 ALWAYS disconnect electric power to t...

Page 18: ...door starts to move The wireless wall control CG128 press and hold the large round button down until the door starts to move The Keyless Entry See Accessories If provided with your door operator it m...

Page 19: ...does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals with jumper wire If motor unit activates replace door control wires Symptom Sending ind...

Page 20: ...dd or Reprogram a Hand held Remote Control USING THE LEARN BUTTON PROGRAMMING GRIFCO click click GRIFCO To Erase All Codes From Motor Unit Memory To deactivate any unwanted remote first erase all code...

Page 21: ...lose the door even after it has expired To set a temporary PIN 1 Press the four buttons for your personal entry PIN not the last temporary PIN then press and hold the button The operator will click Re...

Page 22: ...p 9 If the operator does not click and it is a new installation See Adjustment Step 2 For an existing installation see below Repeat the safety reverse test after the adjustment is complete 8 The door...

Page 23: ...2 CG128 Wireless wall control 3 C77 Protector system 4 41A6388 Collar with set screws 5 CG844 4ch rolling code remote 6 41A4582 Emergency release rope handle assembly 7 41A6104 1 Cable tension monito...

Page 24: ...oods without the Company s prior written consent or v the Purchaser has not complied with any written or oral instructions concerning the operation and maintenance of the goods or vi the Purchaser is...

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