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7

INSTALLATION

INSTALLATION STEP 1

Position the Opener

NOTE:

For additional mounting options see accessories

page.

1. Close the door completely.
2. Slide the operator with collar over the end of the torsion

bar. Ensure that the collar does not touch the bearing

plate. Check to make sure the mounting bracket is

located on a solid surface such as wood, concrete or

door/flag bracket. Snug collar screws to help assure

proper alignment of operator. Mark the bracket holes. It

may be necessary to cut the torsion bar if it is too long

or damaged.

3. Loosen collar screws from torsion bar and remove the

operator. Drill 5mm (3/16”) pilot holes at the marked

locations. Drill through steel plate if needed.

4. Reinstall the operator by sliding the collar over the

torsion bar until pilot holes align with bracket. Securely

tighten collar screws that attach to the torsion bar to

16Nm-19Nm of torque. Securely tighten both set screws

firmly, without damaging the motor unit.

5. Fasten bracket securely with 14-10x1-7/8" screws.

Tighten all mounting bracket hardware.

NOTE:

The motor unit does not have to be flush to wall.

6. Use a staple to secure the antenna wire to prevent

antenna from being entangled in a door roller.

To prevent possible SERIOUS INJURY or DEATH:

• Concrete anchors MUST be used if mounting bracket

into masonry.

• NEVER try to loosen, move or adjust the door,

springs, cables, pulleys, brackets or their hardware,

ALL of which are under EXTREME tension.

• ALWAYS call a trained door systems technician if the

door binds, sticks or is out of balance. An unbalanced

door might not reverse when required.

• Operator MUST be mounted at a right angle to the

torsion bar to avoid premature wear on the collar.

Staple

Torsion Bar

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of SEVERE INJURY or

DEATH:

WARNING

WARNING

1.READ AND FOLLOW ALL INSTALLATION

WARNINGS AND INSTRUCTIONS.

2.Install door operator ONLY on properly balanced

and lubricated the door. An improperly balanced

door may not reverse when required and could

result in SEVERE INJURY or DEATH.

3.ALL repairs to cables, spring assemblies and

other hardware MUST be made by a trained door

systems technician BEFORE installing operator.

4.Disable ALL locks and remove ALL ropes

connected to the door BEFORE installing

operator to avoid entanglement.

5 Mount emergency release handle no higher than

1.8m above floor.

6.NEVER connect the door operator to power

source until instructed to do so.

7.NEVER wear watches, rings or loose clothing

while installing or servicing operator. They could

be caught in the door or operator mechanisms.

8.Install wall-mounted door control:

• within sight of the door.

• out of reach of children at minimum operator of

1.5 m.

• away from ALL moving parts of the door.

9.Place entrapment warning label on wall next to

door control.

10.Place manual release/safety reverse test label in

plain view on inside of the door.

11.Upon completion of installation, test safety

reversal system. Door MUST reverse on contact

with a 40mm (1 1/2”) high object (or a 2x4 laid

flat) on the floor.

Summary of Contents for Grifco CG3800

Page 1: ...INSTRUCTION MANUAL Model CG3800 Light Duty Commercial Door Operator The Chamberlain Group PO Box 6106 West Gosford NSW www chamberlainanz com N2966 Optional Accessory Available See Page 11 for the New...

Page 2: ...on inventory 5 Hardware inventory 5 ASSEMBLY 6 Attach the collar to the motor unit 6 Attach mounting bracket to the motor unit 6 INSTALLATION 7 14 Installation safety instructions 7 Position the opera...

Page 3: ...side that meets the requirements listed below Must have minimum of 64mm 2 1 2 between the wall and the center of the torsion bar Must have minimum of 76mm 3 between the ceiling and the center of tors...

Page 4: ...try to loosen move or adjust door door springs cables pulleys brackets or their hardware ALL of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to the door BEFORE ins...

Page 5: ...PROTECTOR SYSTEM IR INSTALLATION HARDWARE Screw 10 32x3 8 4 Carriage Bolt 1 4 20x1 2 4 Wing Nut 1 4 20 2 Hex Nut 10 32x3 8 4 Hex Nut 1 4 20 4 Hex Head Screw 1 4 20x1 1 2 2 Hex Head Screw 14 10 x 1 1...

Page 6: ...dicated 6 Collar Screw Collar Screw Set Screw Collar Screw Collar Screw Set Screw ASSEMBLY STEP 2 Attach Mounting Bracket to Motor Unit Loosely attach slotted side of mounting bracket to the same side...

Page 7: ...under EXTREME tension ALWAYS call a trained door systems technician if the door binds sticks or is out of balance An unbalanced door might not reverse when required Operator MUST be mounted at a righ...

Page 8: ...r into the motor unit Figure 2 NOTE Lock must be mounted within 3m 10 of the power head Overhand Knot Emergency Release Handle Overhand Knot Rope Motor Unit Emergency Release Cable NOTICE Warning Labe...

Page 9: ...pposite side of the cable tension monitor 1 Position the cable tension monitor as shown Figures 1 and 2 The cable tension monitor should be located as close to the drum as possible NOTE There must be...

Page 10: ...y cord is damaged it must be replaced by the manufacturer or it s service agent or a similiarly qualified person in order to avoid harzard GRIFCO Mount the wireless wall control out of the reach of ch...

Page 11: ...r unit Follow all instructions included with the CM475 unit to test for proper operation and testing of the SPU SPU Cord Connector CM475 EverCharge Standby Power Unit To insert or release wire push in...

Page 12: ...sensor unit in a C wrap with lenses pointing toward each other across the door Secure sensors with the hardware shown in Figure 6 Finger tighten the wing nut on the receiving eye to allow for final a...

Page 13: ...ct to the operator quick connect terminals white to white and white black to grey Figure 6 TROUBLESHOOTING THE SAFETY REVERSING SENSORS 1 If the sending eye indicator LEDs are both blinking after inst...

Page 14: ...ing slowly then release 2 Push and hold the black button until the door reaches the desired UP open position Figure 2 NOTE Check to be sure the door opens high enough for your vehicle 3 Push the remot...

Page 15: ...ight Black Button BLACK PURPLE Push Purple button twice to enter unit into Force Adjustment Mode Figure 3 Figure 2 Figure 1 GRIFCO or Without a properly installed safety reversal system persons partic...

Page 16: ...Complete Adjustment Steps 1 and 2 Programming the Limits and Forces Repeat the test When the door reverses on the 40mm 1 1 2 board or 4x2 laid flat remove the obstruction and run the operator through...

Page 17: ...or DEATH 12 ALL repairs to cables spring assemblies and other hardware ALL of which are under EXTREME tension MUST be made by a trained door systems technician 13 ALWAYS disconnect electric power to t...

Page 18: ...door starts to move The wireless wall control CG128 press and hold the large round button down until the door starts to move The Keyless Entry See Accessories If provided with your door operator it m...

Page 19: ...does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals with jumper wire If motor unit activates replace door control wires Symptom Sending ind...

Page 20: ...dd or Reprogram a Hand held Remote Control USING THE LEARN BUTTON PROGRAMMING GRIFCO click click GRIFCO To Erase All Codes From Motor Unit Memory To deactivate any unwanted remote first erase all code...

Page 21: ...lose the door even after it has expired To set a temporary PIN 1 Press the four buttons for your personal entry PIN not the last temporary PIN then press and hold the button The operator will click Re...

Page 22: ...p 9 If the operator does not click and it is a new installation See Adjustment Step 2 For an existing installation see below Repeat the safety reverse test after the adjustment is complete 8 The door...

Page 23: ...2 CG128 Wireless wall control 3 C77 Protector system 4 41A6388 Collar with set screws 5 CG844 4ch rolling code remote 6 41A4582 Emergency release rope handle assembly 7 41A6104 1 Cable tension monito...

Page 24: ...oods without the Company s prior written consent or v the Purchaser has not complied with any written or oral instructions concerning the operation and maintenance of the goods or vi the Purchaser is...

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