Challenge CHAMPION 305 TC, Instructions And Parts Manual

Page: 14 / 110

6.0 Installation & Setup
14
6.8 Power Hook-Up
For satisfactory operation, be sure that your cutter is wired for the correct phase and voltage and has
adequate power. The correct electrical specifications for your machine are shown on the serial plate.
Check the machine serial plate before connecting the power. For future reference, transfer this
information to the front cover of this manual.
Watch Setup Voltage- Inadequate power to the cutter can be a major source of problems. Too
many machines on the same circuit will reduce the power to each machine. Inadequate voltage will
cause overheating, loss of power, and in extreme cases, failure to operate. Test line voltage when
the shop is at actual working levels. Challenge recommends a dedicated line with a lockable
disconnect to provide adequate power for this machine.
CAUTION: SHOCK HAZARD! Always disconnect power at main
power panel before working on the cutter. Lock it out to prevent accidental power up. (See
Power Lockout Procedure page
5).
Important: You must have an adequate size circuit and heavy enough wiring for this machine. The
circuit size should be a minimum of 20% greater than the amperage rating on the machine
nameplate. If a wire is run over 75 feet (23 meters), the next size wire should be used. Check local
electrical codes.
Electrical Specifications for Champion Cutters
Volts Amps Phase Hz Circuit Size Wire Size Metric Wire
208/230V 25A 3 PH 60 Hz 40A #8 AWG 4mm sq.
460V 11.5A 3 PH 60 Hz 20A #12 AWG 10mm sq.
380/415V 10A 3 PH 50 Hz 20A #12 AWG 10mm sq.
The power source is connected to the cutter through the bottom of the power panel (right hand side).
Hook-up procedure:
1. DISCONNECT AND LOCK OUT THE POWER at the main panel to prevent accidental power
up. (See Power Lockout, page 5).
2. Thread the power cord through a conduit connector into the power panel.
3. Fasten the ground lead to the ground terminal lug (Figure 4).