Challenge CHAMPION 305 TC Instructions And Parts Manual Download Page 83 | Manualshive

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15.0 Schematics & Parts Lists

83

EE-3461 Sheet 1, Rev D – Parts List

NO.

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

1

47512

PANEL - POWER

1

2

E-1089-41

TRANSFORMER - 208-230V "T1"

1

3

EE-3210

CABLE ASM. CLAMP COMPRESSOR JUMPER

REF

4

E-1429-17

WIRE DUCT & COVER - 9" LONG

1

5

E-1429-18

WIRE DUCT & COVER - 5-1/4" LONG

1

6

E-1977-21

RAIL - TERMINAL - 10" LONG

1

7

E-1977-23

RAIL - TERMINAL - 5" LONG

2

8

EE-3080

WIRES - CUT LIST

1

9

E-1143

BRIDGE RECTIFIER - PANEL MOUNT

2

10

E-2068-3

TERMINAL BLOCK - GROUNDING

1

11

E-2068-8

TERMINAL BLOCK - #10 AWG.

12

12

E-2068-7

TERMINAL BLOCK - 3 AWG.

6

13

E-1974-10

TERMINAL BLOCK - FUSEHOLDER, MIDGET

2

14

E-1974-9

TERMINAL BLOCK - FUSEHOLDER, GLASS

6

15 E-2069-3

END

PLATE

1

16

E-2070-1

END BRACKET

7

17

E-2507-2

FIXED BRIDGE - 2 POLE

1

18

E-2507-3

FIXED BRIDGE - 3 POLE

1

19

E-2507-6

FIXED BRIDGE - 6 POLE

1

20

E-1356-147

MARKING STRIP - TERMINAL BLOCK

1

21

E-1356-148

MARKING STRIP - TERMINAL BLOCK

1

22

E-1356-71

MARKING STRIP - TERMINAL BLOCK

1

23

E-1356-122

MARKING STRIP - TERMINAL BLOCK

1

24

E-1356-118

MARKING STRIP - TERMINAL BLOCK

1

25

E-1356-119

MARKING STRIP - TERMINAL BLOCK

1

26

E-1453-6

TUBING - SHRINK, 1/8" DIA. 1" LONG

1

27

E-2742-5

TRANSFORMER - 120/230V , 16/24V SC. "T2"

1

28

E-2066-3

PLUG CONNECTOR - 3 PIN (H3 & H14)

2

29

E-2403-2

CONTACTOR - RELAY (CR)

1

30

E-1736-4

QUENCHARC - STARTER MOUNTING

1

31

E-1152-56

STAND-OFF - 1/2" LONG

6

32

E-1152-43

STAND-OFF - 2" LONG

2

33

EE-3432

P.C.B. ASM. - I/O BOARD

1

34

EE-2820-11

PROX. ASSEMBLY - FALSE CLAMP PLATE "F"

1

35

47157-7

P.C.B. COVER - CLEAR

1

36

E-2066-10

PLUG CONNECTOR - P.C.B. 10 PIN (H4 & 5)

2

37

E-1736-2

QUENCHARC - WIRE LEADS

1

38 E-2066-5

PLUG

CONNECTOR

- P.C.B. 5 PIN (H7)

1

39

E-2066-4

PLUG CONNECTOR - P.C.B. 4 PIN (H1 & 12)

2

40

E-2196-21

HOLE PLUG - 2" DIA

2

41

EE-2834-1

CABLE ASM. - JUNCTION BOX

1

42

EE-2833-1

CABLE ASM. - BACKGAGE MOTOR

1

43

EE-2820

PROX. ASSEMBLY - HYDRAULIC UP "H"

1

44

EE-2820-12

PROX. ASSEMBLY - CLAMP UP "C"

1

45

EE-2820-2

PROX. ASSEMBLY - KNIFE DOWN "K"

1

46

EE-2820-5

PROX. ASSEMBLY - KNIFE UP "U"

1

47

E-2232-2

RELAY - AIR BLOWER (AR)/ CLAMP COMPRESS.

2

48

EE-2821-8

CABLE ASM. - CUT SOLENOID"A" (MSCE1)

1

49

EE-2842-1

PROX. ASSEMBLY - KNIFE LATCH

1

50

EE-2821-3

CABLE ASM. - ADJUST. PRESS. SOLENOID "P"

1

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Summary of Contents for CHAMPION 305 TC

Page 1: ...mes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The a...

Page 2: ...YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE If you bought a used machine...

Page 3: ...2 8 3 1 Knife Blade Life 22 8 3 2 Cutting Stick 23 8 3 3 Bevel Angle 23 8 3 4 Helpful Suggestions 23 8 3 5 Knife Care 23 Maintenance Section 25 9 0 Cleaning 26 9 1 Table 26 9 2 Console 27 9 3 Machine...

Page 4: ...mbly Knife 76 15 11 Main Assembly Covers and Labels 78 15 12 Main Assembly Table Extensions 80 15 13 Power Panel Assembly 82 15 14 Basic Machine Schematic 86 15 15 Interconnection Diagram 87 15 16 Hyd...

Page 5: ...eep foreign objects off the table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from careless handling pr...

Page 6: ...ction 15 0 Schematics and Parts List HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protect...

Page 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 8: ...de Table Mounting Washers shipped installed 4 47006 2 False Clamp Plate shipped installed 1 47508 Knife HSS 2 H 6918 608 Knife Bolts 6 8815 Knife Washers Special 6 4171 Cutting Sticks one installed 4...

Page 9: ...lbs 1157 kg Approx Shipping Weight 2750 lbs 1247 kg Will pass through door Assembled 49 125 cm Table treadle out 42 112 cm Table treadle pwr unit out 24 1 2 63 cm Electrical Standard 5 HP 3 Phase 60...

Page 10: ...5 0 Footprint 10 5 0 Footprint...

Page 11: ...tioned and remove the lag screws from the skid 6 3 Lifting Moving Instructions Unpacking handling and positioning should be done by professional riggers If handling or unpacking is a problem your deal...

Page 12: ...led in the side of table remove them to install tables 3 Use a 9 16 socket and extension to snug tighten the mounting bolts then tap the extension table up or down with your hand or a rubber mallet un...

Page 13: ...the unit is installed reconnect the hoses to their original location 4 Remove the 4 bolts that attach the hydraulic assembly to the cutter base They are located at the bottom shelf the base 5 USE EXT...

Page 14: ...Always disconnect power at main power panel before working on the cutter Lock it out to prevent accidental power up See Power Lockout Procedure page 5 Important You must have an adequate size circuit...

Page 15: ...el and turn on the power Turn on the main power disconnect switch located on the front face of the table 6 Press both cut buttons simultaneously to activate the motor and check to make sure it is turn...

Page 16: ...as included with your machine Figure 6 If you do not have a copy or to download the latest version visit www challengemachinery com support Figure 6 7 1 False Clamp Plate To prevent marking on pressur...

Page 17: ...and is flush with the bottom of the clamp tighten the setscrews to hold the plate in position 4 Make sure that all tools have been taken off the cutter table reconnect the power and turn on the machi...

Page 18: ...before removing knife Have scabbard on cutter table and insert knife immediately Warn people of any unprotected knife Knife changing is a ONE PERSON OPERATION Having more than one person trying to cha...

Page 19: ...Procedure on pg 5 3 If equipped with the paper deflector option lock it down by screwing the lock knob all the way in Figure 10 Figure 10 Paper Deflector Locking Knob 4 Back off the knife adjusting sc...

Page 20: ...keep the edge away from your body and keep other people out of the area while handling the blade Severe lacerations and dismemberment could result from careless handling procedures 9 Grasp the knife l...

Page 21: ...e knife An installed lifter is shown in Figure 14 below Figure 14 NOTE If the blade will not go in either the handles are screwed into the blade too far or the blade is not centered over the table and...

Page 22: ...e life or the time between sharpenings can be affected by many factors One important factor is the type of paper being cut Abrasive paper such as recycled paper soft paper such as newsprint paper and...

Page 23: ...estions If your establishment is large enough to purchase more than one set of knives have one set beveled at 21 and the other at 23 Note A set consists of 3 knives one in the machine one as a back up...

Page 24: ...8 0 Knife Installation Changing 24 NOTES...

Page 25: ...MERS Parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured at Challenge The Challenge Machinery Company a...

Page 26: ...ill show the same type of wear as the cleaner if the excess silicone is not removed If the excess is not removed the silicone spray has a substance that holds the silicone to the surface it is sprayed...

Page 27: ...er toweling must be used to remove the excess to prevent this wear and build up 9 2 Console The console should be cleaned with a mild water based detergent applied to a damp cloth or paper towel Petro...

Page 28: ...NCE and then KNIFE CHANGE on the TC touch screen Select Knife Adjust Mode then press and hold both cut buttons until the knife and clamp reach the table Now release the buttons the knife and clamp sho...

Page 29: ...10 0 Lubrication 29 Knife bar pull down pin oil Figure 16 Left and right clamp guides grease Figure 17 Lower knife and clamp cylinder pins oil Figure 18...

Page 30: ...dust and debris Figure 19 Figure 19 Check knife bar link bell crank and hydraulic cylinder pin keepers to make sure they are in place and secure Figure 20 Figure 20 Knife Bar Link Pin Keepers x2 Bell...

Page 31: ...filter when needed can damage the seals in the clamp and knife cylinders Check the level of the hydraulic reservoir WEEKLY or whenever the machine sounds like it is laboring this could be due to low o...

Page 32: ...wn in Figure 21 9 Re install the tank cover with gasket 10 Before turning on the machine make sure all hydraulic hose fittings are tight 11 Turn on main power to the machine Turn on the hydraulic moto...

Page 33: ...i 4 Clamp Pressure TC Console 400min 1 400max psi Figure 22 Figure 23 1 Main System Relief Valve Figure 22 1 800 psi This valve maintains the overall hydraulic pressure for the entire system Factory s...

Page 34: ...l after the clamp has made contact It is located near the lower port of the knife cylinder Factory Setting 1600 psi NOTE Main System Pressure must be set at 1 800 psi before making this adjustment To...

Page 35: ...psi The electronic clamping control allows the convenience of changing the clamp pressure at the control console as well as the ability to program different clamp pressure settings within programmed...

Page 36: ...is coming down read the pressure on the right hand pressure gauge It should be set at 400 psi If not adjust the minimum clamp pressure slider button higher or lower and re check the clamp pressure rea...

Page 37: ...ook at the indicator light pattern on the receiver left hand unit If the eyes are functioning properly and aligned properly and if there are no obstructions the light pattern will look like the one sh...

Page 38: ...Position the backgauge approximately 2 50 55mm from the rear of the table and turn off power Remove the rear table cover From the back hold each end of the backgauge and try pulling one end while pus...

Page 39: ...ith the jam nuts 8 Run the backgauge back and forth to make sure it does not bind Readjust if necessary 9 Replace the rear table cover 10 Check the backgauge squareness 12 3 Squaring the Backgauge To...

Page 40: ...nuts and lock screw 7 Replace rear table cover NOTE Once the backgauge is square restore power to the machine and check the backgauge accuracy to make sure it is accurate see next section 12 4 Backga...

Page 41: ...sion then repeat steps 1 3 again 12 5 Knife Latch Adjustment The knife latch prevents the knife edge from drifting down while the machine is not in operation The knife latch height must be set properl...

Page 42: ...nd hang on the knife latch the knife blade edge will not be exposed 9 Once the knife latch is adjusted properly and the mounting screws are tight tilt the control console back up into place and secure...

Page 43: ...e the old bulb by lightly pushing bulb into the socket and turning it counter clockwise CAUTION If the bulb is still hot allow a few minutes to cool before changing 4 Insert the new bulb into the sock...

Page 44: ...ng Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made Challenge Champion cutters incorporate proxim...

Page 45: ...to actuate The switch senses the extension of the clamp cylinder at the top of its stroke This stops hydraulic power to the clamp and knife If the switch is not properly set the knife and clamp cylin...

Page 46: ...ng nut on the upper flow control valve on the air cylinder Figure 38 and turn the adjustment knob clockwise to decrease the return speed of the clamp or counter clockwise to increase the return speed...

Page 47: ...jam nut on the pressure control valve 6 Close and lock lower left door 12 11 Pre Clamp Speed Adjustment The clamp down speed when pre clamping using the foot pedal can be adjusted if it becomes too s...

Page 48: ...OCK IT OUT See Power Lockout procedure page 5 3 Loosen the jam nut Figure 41 Figure 41 4 Use the flats on the clamp cylinder shaft to turn the shaft into or out of the clevis as required in decreases...

Page 49: ...er strip pulls out 4 Retighten the jam nuts securely 12 14 Lead Screw Adjustment Nuts If play is noted in the rear pillow block and thrust bearings take up the play in the adjustment nuts as follows 1...

Page 50: ...ff the machine The knife bar should be stopped half way across the gibs 2 Loosen all 6 jam nuts on the gib adjusting screws and back the screws out 1 2 turn 3 Adjust center 2 screws until snug not tig...

Page 51: ...allation and Set Up 2 Place a 3 60mm lift of paper under the clamp only to hold it up and out of the way of the knife bar Then place a 3 1 meter long 2x4 board flat side down under the right end of th...

Page 52: ...cylinder clevis Also note the approximate position of the proximity switch actuator Transfer the proximity switch bracket proximity switch actuator clevis clevis jam nut and hydraulic sequence valve...

Page 53: ...pressed for the first time Keep hands and tools away 14 Reconnect the power to the cutter and turn main power on 15 Adjust the Knife up proximity switch actuator Press the cut buttons once to turn on...

Page 54: ...ing in opposite direction of the arrow sticker on the motor 3 Pilot check on the knife cylinder is defective 4 Sequence valve pressure is set too high 5 Either down solenoid in valves inoperative 6 Kn...

Page 55: ...essure valve 2 Directional valve s stuck in 3 Up sequence pressure too low CLAMP WON T RETURN 1 Up sequence pressure too high 2 Bind in clamp linkage or gibs 3 Clamp not parallel to table 4 Clamp retu...

Page 56: ...under table 2 Backgauge nut binding on leadscrew screw bent or dirty DRAWING OF STOCK 1 Dull knife 2 Low clamp pressure 3 Hydraulic fluid low 4 Air in lift reduce pile height 5 Clamp not parallel to t...

Page 57: ...14 0 Troubleshooting 57 NOTES...

Page 58: ...15 0 Schematics Parts Lists 58 15 0 Schematics Parts Lists 15 1 Main Assembly Frame Tank 47900 Sheet 1...

Page 59: ...3 47543 GASKET HYDRAULIC RESERVOIR 1 4 47901 WELDMENT 305 FRAME 1 5 H 238 4 STRAINER 1 6 H 338 DIFFUSER 1 7 H 503 ELBOW PIPE 90 3 4 NPT 1 8 H 6405 12112 NIPPLE 3 4 X 14 1 9 H 6417 8 NUT 1 2 13 HEX 2 1...

Page 60: ...15 0 Schematics Parts Lists 60 15 2 Main Assembly Hydraulics 47900 Sheet 2...

Page 61: ...H 242 65 HYDRAULIC HOSE 1 31 H 287 2 BREATHER CAP 1 32 H 342 2 HYD CYLINDER KNIFE 1 33 H 387 PUMP HYDRAULIC 5 GPM 1 34 H 387 1 PUMP HYDRAULIC 6 GPM 1 35 H 431 2 HYD CYLINDER CLAMP 1 36 H 489 HOSE CLA...

Page 62: ...15 0 Schematics Parts Lists 62 15 3 Main Assembly Clamp 47900 Sheet 3...

Page 63: ...W 1 4 X 1 SHSS 1 32 H 6417 6 NUT 3 8 16 HEX 3 33 H 6424 12 NUT 3 4 10 HEX JAM 1 34 H 6424 6 NUT 3 8 16 HEX JAM 1 35 H 6428 7 NUT 7 16 20 HEX JAM 1 36 H 6433 12 NUT 3 4 10 L H HEX JAM 1 37 H 6433 6 NUT...

Page 64: ...15 0 Schematics Parts Lists 64 15 4 Main Assembly Final Wiring 47900 Sheet 4...

Page 65: ...3 PHASE REF 4 EE 2855 1 RIBBON CABLE ASM 20 PIN 1 5 EE 3460 CABLE ASSEMBLY CAN PLUG 1 6 EE 2832 CABLE ASSEMBLY CUT BUTTONS REF 7 49083 BLOWER ASSEMBLY 1 PHASE REF 8 EE 2830 SWITCH ASSEMBLY MAIN DISCON...

Page 66: ...15 0 Schematics Parts Lists 66 15 5 Main Assembly Electrical Components Lower Front 47900 Sheet 5...

Page 67: ...1 22 H 6423 10 NUT 10 24 HEX KEP 4 23 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 2 24 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEAD CAP 7 25 H 6910 404 SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 6 26 H 691...

Page 68: ...15 0 Schematics Parts Lists 68 15 6 Main Assembly Electrical Components Upper 47900 Sheet 6...

Page 69: ...1 14 H 6423 10 NUT 10 24 HEX KEP 11 15 H 6423 4 NUT 4 40 HEX KEP 4 16 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEAD CAP 7 17 H 6910 102406 SCREW 10 24 X 3 4 BUTTON HEAD CAP 2 18 H 6918 102404 SCREW 10...

Page 70: ...15 0 Schematics Parts Lists 70 15 7 Main Assembly Air Table 47900 Sheet 7...

Page 71: ...2189 2_X_14INCHES TUBING CORRUGATED FLEXIBLE 14 1 5 E 2189 2_X_23INCHES TUBING CORRUGATED FLEXIBLE 23 1 6 E 2191 2 3 4 CONDUIT FITTING 2 7 H 6650 6 3 8 NPT PLUG PLASTIC 2 8 H 6910 102403 SCREW 10 24...

Page 72: ...15 0 Schematics Parts Lists 72 15 8 Main Assembly Table Mounting 47900 Sheet 8...

Page 73: ...1 305 TABLE AIR 1 8 47662 7 TAPER PIN WITH STUD 2 9 47666 NUT 3 8 24 HIGH HEX 2 10 47952 TABLE BRACE 1 11 H 6424 8 NUT 1 2 13 HEX JAM 4 12 H 6918 606 SCREW 3 8 16 X 3 4 SOCKET HEAD CAP 6 13 H 6918 61...

Page 74: ...COMPRESSION 1 3 8230 ENCODER PINION 1 4 8641 2 ACTUATOR PRESET 1 5 13927 1 PULLEY DRIVE BACKGAUGE 1 6 20206 6123 MACHINE KEY 125 X 125 X 750 1 7 30305 6123 MACHINE KEY 188 X 188 X 625 1 8 47028 LEADS...

Page 75: ...SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 5 53 H 6910 83204 SCREW 8 32 X 1 2 BUTTON HEAD CAP 6 54 H 6913 620 SCREW 3 8 16 X 2 1 2 HEX HEAD CAP 2 55 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 2 56 H 6918...

Page 76: ...15 0 Schematics Parts Lists 76 15 10 Main Assembly Knife 47900 Sheet 11...

Page 77: ...KET KNIFE BAR KEEPER 1 10 47508 KNIFE 305 HSS 1 11 H 6910 404 SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 2 12 H 6918 404 SCREW 1 4 20 X 1 2 SOCKET HEAD CAP 4 13 H 6918 608 SCREW 3 8 16 X 1 SOCKET HEAD CAP 6 1...

Page 78: ...15 0 Schematics Parts Lists 78 15 11 Main Assembly Covers and Labels 47900 Sheet 12...

Page 79: ...DSCREW COVER REARWARD 1 21 47956 LEADSCREW COVER FOREWARD 1 22 A 9121 LABEL 2 23 E 1152 36 STANDOFF 5 24 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 7 25 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEA...

Page 80: ...15 0 Schematics Parts Lists 80 15 12 Main Assembly Table Extensions 47900 Sheet 13...

Page 81: ...ORT WELDMENT 1 11 H 277 1 TEE 3 8 NPT INTERNAL 2 12 H 6405 1 608 NIPPLE 3 8 CLOSE 4 13 H 6424 6 NUT 3 8 16 HEX JAM 12 14 H 6424 8 NUT 1 2 13 HEX JAM 2 15 H 6913 606 SCREW 3 8 16 X 3 4 HEX HEAD CAP 12...

Page 82: ...15 0 Schematics Parts Lists 82 15 13 Power Panel Assembly EE 3461 Sheet 1 Rev D...

Page 83: ...KING STRIP TERMINAL BLOCK 1 24 E 1356 118 MARKING STRIP TERMINAL BLOCK 1 25 E 1356 119 MARKING STRIP TERMINAL BLOCK 1 26 E 1453 6 TUBING SHRINK 1 8 DIA 1 LONG 1 27 E 2742 5 TRANSFORMER 120 230V 16 24V...

Page 84: ...T HD CAP 13 72 H 7324 8 WASHER 8 INT TOOTH 13 73 H 6910 102403 SCREW 10 24NC X 3 8 BUT HD CAP 8 74 H 7324 10 WASHER 10 INT TOOTH 8 75 H 6910 403 SCREW 1 4 20NC X 3 8 BUT HD CAP 5 76 H 7324 8 WASHER 1...

Page 85: ...15 0 Schematics Parts Lists 85 Power Panel Assembly EE 3461 Sheet 2 Rev D...

Page 86: ...15 0 Schematics Parts Lists 86 15 14 Basic Machine Schematic E 3462 Rev C...

Page 87: ...15 0 Schematics Parts Lists 87 15 15 Interconnection Diagram E 3463 Rev A...

Page 88: ...RT NO DESCRIPTION OF ACCESSORIES QTY 1 H 465 2 MANIFOLD ASSEMBLY 1 2 H 242 37 HYDRAULIC HOSE ASSEMBLY 30 LONG 2 3 H 242 43 HYDRAULIC HOSE ASSEMBLY 19 LONG 1 4 H 242 48 HYDRAULIC HOSE ASSEMBLY 17 LONG...

Page 89: ...NO PART NO DESCRIPTION OF ACCESSORIES QTY 1 56162 1 TUBE ASM 1 2 56167 ALUMINUM BODY COUNTER BAL VALVE KIT 1 3 H 203 40 COUNTER BALANCE VALVE 1 4 H 230 10 ELBOW ORING TO TUBE 1 5 H 272 1 ELBOW 45 DEG...

Page 90: ...PORT 1 5 H 230 ELBOW O RING TO TUBE 1 H 6918 413 1 4 20 X 1 5 8 SOC HD SCR SEE NOTE 6 H 6918 412 1 4 20 X 1 1 2 SOC HD SCR SEE NOTE 8 7 H 230 4 ELBOW 90 D O RING TO TUBE 3 8 H 272 3 ELBOW 45 D O RING...

Page 91: ...REDUCING VALVE ELECTRICAL TC 1 5 N P NAMEPLATE 1 6 E 1069 17 COIL 24 VAC 1 7 H 427 5 SAE PLUG 220 IN LB TORQUE 8 8 H 427 2 SAE PLUG SAE PLUG 180 IN LB TORQUE 9 9 H 427 SAE PLUG 35 IN LB TORQUE SAE PL...

Page 92: ...15 0 Schematics Parts Lists 92 15 17 Hydraulic Schematic H 468 3 Rev B...

Page 93: ...471 PANEL ASM FRONT CONTROL TC 1 2 16013 1 BEZEL CONTROL CONSOLE 1 3 47701 1 TC PANEL INSERT CHAMPION 305 1 4 H 6423 6 NUT 6 32 HEX KEP 6 5 E 1584 LABEL ASM NO REV LEVEL 1 6 EE 3480 FLASH DRIVE TC PRO...

Page 94: ...VER 2 4 47943 SHIELD TABLE 2 5 6 E 3370 16 LIGHT CURTAIN SET 1 7 E 1163 B WIRE 20GA BLACK HOOK UP 22 TOTAL 1 8 E 709 R WIRE 18GA RED MTW 102 TOTAL 1 9 H 6423 10 NUT 10 24 HEX KEP 4 10 H 6910 102404 SC...

Page 95: ...15 0 Schematics Parts Lists 95 EE 3339 Sheet 2 Rev F...

Page 96: ...1 5 E 3082 SWITCH MAIN DISCONNECT BODY 1 6 E 3083 SWITCH FACE MAIN DISCONNECT 1 7 8 E 2190 2 3 4 CONDUIT CONNECTOR 90 d 2 9 E 2189 2 CONDUIT PLASTIC 16 LONG 1 10 E 1213 B WIRE 10 GA BLACK MTW 38 LONG...

Page 97: ...E 3349 2 CABLE ASM TOUCH SWITCH RH 1 6 E 3083 SWITCH FACE MAIN DISCONNECT 1 7 E 3082 SWITCH MAIN DISCONNECT BODY 1 8 E 2190 2 3 4 CONDUIT CONNECTOR 90 d 2 9 E 2189 2 CONDUIT PLASTIC 16 LONG 1 10 E 121...

Page 98: ...15 0 Schematics Parts Lists 98 EE 3382 1 Sheet 2 Rev A...

Page 99: ...REW 5 16 X 1 1 4 SOC SHOULDER 1 5 47553 1 LINK ASSEMBLY KNIFE LATCH 1 6 41117 1 SPRING EXTENSION 1 7 H 6451 0500 RETAINING RING GRIPPING EXTERNAL 1 8 S 1810 9 O RING 1 9 41112 2 ASSEMBLY KNIFE LATCH B...

Page 100: ...s Parts Lists 100 15 23 Line Light Assembly 47538 Rev D Incandescent Type NOTE For LED style line light see Section 15 6 Main Assembly Electrical Components Upper page 68 for the LED line light assemb...

Page 101: ...CABLE ASSEMBLY COMPRESSOR POWER 1 4 P 521 VALVE 2 WAY N O 1 5 H 261 3 TEE 1 4 MALE RUN BRASS 1 6 H 269 2 ELBOW 90 176 STREET BRASS 2 7 H 6406 407 NIPPLE 1 4 X 7 8 BRASS 1 8 P 503 402 ELBOW 1 4 TUBE X...

Page 102: ...15 0 Schematics Parts Lists 102 15 25 Air Table Blower Assembly 47578 Rev C...

Page 103: ...1 Rev C NO PART NO DESCRIPTION OF ACCESSORIES QTY 1 E 2970 10 CABLE 22 GA 4 COND SHIELDED 90 1 2 E 1777 6 HOUSING SINGLE ROW PLUG 8 PIN 1 3 E 787 15 PIN MALE 22 38 GA 4 4 47178 CAP ENCODER 1 5 E 1453...

Page 104: ...15 0 Schematics Parts Lists 104 15 27 Power Panel Connection Procedure Label S 1781 211 Rev A...

Page 105: ...15 0 Schematics Parts Lists 105 15 28 Warning Label S 1781 16 Rev D...

Page 106: ...NO PART NO DESCRIPTION QTY 1 A 4511 2 DEFLECTOR ASSEMBLY 1 2 H 6918 616 3 8 16 X 2 SOCKET HEAD CAP SCREW 2 3 H 6918 606 3 8 16 X 3 4 SOCKET HEAD CAP SCREW 1 4 A 4497 LOCK STUD ASSEMBLY 1 5 H 7324 12 3...

Page 107: ...r Shaft Assembly Part of Paper Deflector Kit A 4511 2 NO PART NO DESCRIPTION QTY 1 A 4524 2 DEFLECTOR AND SHAFT ASSEMBLY 1 2 4522 3 GUIDE PAPER DEFLECTOR 1 3 4545 SPACER 1 4 S 1193 25 1 4 E RING 2 5 4...

Page 108: ...15 0 Schematics Parts Lists 108 NOTES...

Page 109: ...m if necessary Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ _____...

Page 110: ...F 254 J May 2014...

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