Challenge CHAMPION 305 TC, Instructions And Parts Manual

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6.0 Installation & Setup
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6.4 Cleaning
Wipe down the table and bare metal surfaces with a non-flammable solvent such as CRC or blanket
wash. The table surface is cast iron, and it will rust if left unprotected. Coat the table with a non-
abrasive wax. A Cutter Care Kit, p/n 16077, with cleaner and wax, is available through your
Authorized Challenge Dealer. The protective film on the console may be removed. Never clean
console with petroleum based solvents – damage will result.
6.5 Assembly
Unless otherwise specified, the only items that have been disassembled for shipping are the knife,
extension tables, and reach-around shields on the electric eyes. Knife installation instructions are
found in Section 8.0 Knife Installation/Changing. Extension table and reach-around shield attachment
instructions are as follows:
NOTE: Extension tables are heavy. Use two people to attach them to the machine.
1. Assemble the back plates to the extension tables. The extension table bolts and hex nuts are
packed in the tool kit box. Install the back plates such that the half-circle notch at the top of
the plates go toward the center of the cutter. These notches provide clearance for adjusting
the lower knife gib bolt.
2. One person should hold the extension table in position while the other aligns the holes and
starts threading the mounting bolts with washers. The mounting bolts are shipped installed in
the side of table- remove them to install tables.
3. Use a 9/16” socket and extension to snug tighten the mounting bolts, then tap the extension
table up or down with your hand or a rubber mallet until it is flush with the main table. Run a
straight edge or sheet of paper over the seam to check the fit. Make sure your stock will not
catch on the seam.
4. Insert the leveling setscrews into the threaded holes next to the mounting bolts. You may
have to loosen the mounting bolts slightly to allow enough play to level the table. After the
extension tables are leveled and the surface joints even, tighten the mounting bolts securely.
5. The extension tables are powder-coated and need only be wiped down with a dry cloth. DO
NOT apply solvents or abrasive cleaners to extension table surfaces. They may cause
discoloration or scratches.
NOTE: The reach-around shields for the electric eyes are in their shipping positions – follow the
instructions below to secure them in their operational position.
1. On the bottom of the electric eye housing, loosen (but do not remove) the screw furthest
back (closet to the machine frame) on each side.
2. On the bottom of the electric eye housing, loosen and remove the front two screws. Now
rotate each shield back and to the side – away from of the cut area. Line up the front holes
and re-install the front two screws. Tighten all screws (See the instruction sheet included in
the shipping material for more details).
ATTENTION: FAILURE TO INSTALL THE REACH-AROUND SHIELDS COULD CAUSE A
POTENTIAL CRUSH/LACERATION HAZZARD – THE SHIELDS ARE THERE FOR YOUR SAFETY.