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ENGLISH

• 

CEDIMA

®

 • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •

3-3

General safety instructions

3.2.4.4 Machines with combustion engines must only 

be used with fuel specified by the manufacturer. 

While filling the fuel tanks observe the danger of fire 

or explosion. Do not pour fuel on hot machine parts!

3.2.4.5 The specifications given by the manufacturer for 

the connection to the power supply system, to water 

supply and others must be observed.

3.2.4.6 Make sure the machine is only operated in a 

secure and functioning condition! Only operate the 

machine when all safety devices (e.g. removable pro-

tection devices, emergency stop, sound insulation) 

are available and functioning!

3.2.4.7 A visual check of the machine must be per-

formed at least once during a shift to ensure that 

visible damages or faults can be recognised.

  Any changes (including changes in the performance 

or behaviour of the machine) must be reported to the 

supervisor. If necessary, stop the machine at once 

and secure it.

3.2.4.8 In the case of a disturbance stop the machine 

immediately and secure it against restarting. Have 

the fault cleared as soon as possible.

3.2.4.9 The following must be checked before starting 

cutting operations:

– the diamond saw blade, admitted by the manu-

facturer, depending on the material to be cut, the 

working method (dry or wet cutting) and the kind of 

work to be done

– proper condition of the saw blade (free from defor-

mation and defects)

– the diameter of the saw blade permitted by the 

manufacturer

– the cutting speed (rpm) of the saw blade permitted 

by the manufacturer (max. drive rpm of the ma-

chine)

– the sense of rotation of the machine must comply 

with the sense of rotation of the diamond saw 

blade

– the compatibility of the saw blade with the tool 

receptacle (centre bore hole / flange)

– the secure position of the diamond saw blade 

(mounting as specified by the manufacturer, with 

genuine screws)!

3.2.4.10 For machines driven by an electric three-

phase power system respectively driven by hydraulic 

it is essential to maintain the diamond blade’s sense 

of rotation stated by the manufacturer in order to 

prevent the diamond tool from getting loose.

3.2.4.11 Please observe all procedures for switching on 

and off and the relevant LED’s/indicators according 

to the operating manual.

3.2.4.12 Before switching the machine on make sure 

that the running machine will pose no danger to 

anyone.

3.2.4.13 The working area of the machine is reserved 

only for the operator. All other persons have to keep 

away from the machine.

3.2.4.14 The machine must be started and operated 

from the driver’s seat/operating position  

(CF-12.4 E-TR, behind the machine)!

3.2.4.15 It has to be ensured that the operator always 

has sufficient view of the working area so that he can 

intervene in the operating process any time. 

3.2.4.16 Check the proper operation of brakes, steer-

ing, direction indicators and lights before deployment 

and/or starting cutting operations!

3.2.4.17 Place hydraulic- and water hoses as well as 

electric cables with care in order to avoid damages 

through driving across them or through the diamond 

tool.

3.2.4.18 The cutting operation should be made using 

the wet cutting method or with a sufficiently power-

ful dust removal in order to prevent the formation of 

hazardous fine dusts respectively in order to have the 

dusts removed and to increase the service life of the 

diamond tool.

3.2.4.19 During wet cutting take care for sufficient water 

supply at the correct position. Provide cooling water 

in time according to the cutting progress.

3.2.4.20 During dry cutting operation make sure of 

adequate dust removal (professional-type vacuum 

cleaner).

3.2.4.21 During working operations that might pro-

duce substances that are explosive or dangerous to 

health, e. g. dust, slurry, the valid national rules have 

to be observed.

3.2.4.22 Moving of the machine outside the working 

area is only permitted with dismounted saw blade!

3.2.4.23 When the machine is to be driven on public 

highways the relevant traffic laws must be observed 

and, if necessary, make sure that the machine com-

plies with the relevant road vehicle regulations!

3.2.4.24 In order to prevent accidents, always check 

that all accessories are safely stowed before moving 

the machine.

3.2.4.25 Do not drive transversely across inclines 

steeper than 5 %!

3.2.4.26 Inclines steeper than 15 % can only be negoti-

ated with the aid of one or more safety lines.

3.2.4.27 When leaving the machine always secure it so 

that it cannot roll away unintentionally or restart!

Summary of Contents for CF-12.4 E-TR

Page 1: ...OPERATING MANUAL and SAFETY INSTRUCTIONS JOINT CUTTER CF 12 4E TR...

Page 2: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 3: ...manual before you begin working with your newly purchased product You will nd important notes concerning the operation so that you can make the most out of the technical advantages offered by your CE...

Page 4: ...EDIMA in writing Warranty The information contained in this publication may change without prior notice CEDIMA do not give any guarantee for this publication Furthermore CEDIMA do not take any liabili...

Page 5: ...linie 98 37 EG inklusive deren nderungen des Europ ischen Parlaments und des Rates vom 22 Juni 1998 der Fugenschneider CF 12 3 E TR ab Baujahr 2005 der CEDIMA Diamantwerkzeug und Maschinenbauges mbH L...

Page 6: ...ding preparation of the machine clearing of minor faults on site disposal of waste care maintenance disposal of process substances and auxiliary substances maintenance inspection repairs and or transp...

Page 7: ...machine as well as fault clearing and disposal 3 4 3 2 5 Information on special risks related to electricity 3 5 3 2 6 Gas dust vapour smoke 3 5 3 2 7 Noise 3 5 3 2 8 Lighting 3 6 3 2 9 Oils greases a...

Page 8: ...ons as per BGV 4 5 instructional paragraph 1 No 2 5 3 Table A Repeated controls of stationary electrical installations and equipment 5 3 Table B Repeated controls of non stationary electrical installa...

Page 9: ...ional type vacuum cleaner is placed at the front of the saw blade guard Required minimum suction power Air quantity min 240 m Filtering surface min 1 5 m 1 1 Sound ranging as per DIN EN 31201 CF 12 4...

Page 10: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 11: ...nd is removed via suction blade guard by means of the optional professional type vacuum cleaner This helps to avoid as far as possible the formation of dust The CF 12 4 E TR is used for separating cut...

Page 12: ...nt cutter is auto matically slowed down when the saw blade is lifted The in nitely variable cutting depth adjustment allows cutting depths up to 170 mm The precisely manufac tured cutting shaft is mou...

Page 13: ...e required nominal properties is prohibited The manufacturer supplier cannot be held liable for any damages ressulting from improper use The user takes own risk 3 2 1 2 The intended use of the machine...

Page 14: ...ed in the operating manual must be observed 3 2 2 15 Hydraulic hose pipes must be replaced at prescribed and or appropriate intervals even if no safety relevant defects have been detected 3 2 2 16 Fo...

Page 15: ...ool from getting loose 3 2 4 11 Please observe all procedures for switching on and off and the relevant LED s indicators according to the operating manual 3 2 4 12 Before switching the machine on make...

Page 16: ...Never work or stand under a suspended load i e lifted object 3 2 4 36 Only experienced persons must be charged with the hoisting of heavy objects or instructing of drivers or industrial trucks The ins...

Page 17: ...e work area must be secured with a red and white warning chain and a warning sign Use voltage insulated tools only 3 2 5 10 When work has to be carried out on high volt age components switch off the p...

Page 18: ...and their disposal in the country in which these substances are used Obtain information from the responsible agencies 3 2 10 Transporting the machine 3 2 10 1 For loading or transporting the machine...

Page 19: ...1 2 Checking the tension of the V belts WARNING Danger of injury Switch the engine off consider the engine operating manual Secure the joint cutter against unintentional start ing and rolling away For...

Page 20: ...iamond saw blades are incorrectly used the guarantee becomes invalid Complaints concerning CEDIMA diamond saw blades supplied can only be accepted where the diamond seg ments are worn down to a minimu...

Page 21: ...al sense of the cutting shaft is marked by an arrow on the blade guard g 4 7 rotational sense cutting shaft CF 12 4 E TR blade guard Fig 4 7 There is an arrow on the diamond saw blade that indicates t...

Page 22: ...nted when transporting the machine 4 3 Activating and adjusting the xing brake The joint cutter CF 12 4 E TR is automatically slowed down xed against autonomous displacement as soon as the cutting sha...

Page 23: ...ss This heavily reduces the tool s life time and loss of segments will inevitably occur Make sure that always suf cient dust is removed from the tool diamond saw blade In case of formation of dust the...

Page 24: ...sites the connection has to be effected to a supply point as per DIN VDE 0100 Observe the corresponding safety rules for the opera tion of electric plants e g BGV A2 of BGFE The electric motor is sta...

Page 25: ...n ATTENTION Charge the saw blade and thus the motor only when the switch in position 4 6 2 Stopping the CF 12 4 E TR motor emergency stop Raise the diamond saw blade by means of the hand crank out of...

Page 26: ...slowly to the cutting depth desired see cutting depth indicator Hold the joint cutter tightly NOTE Do not lower the saw blade too fast to prevent damages to the saw blade and the joint cutter NOTE A...

Page 27: ...TION Do not use any high pressure or steam cleaners For safety and functional reasons no water cleaning agents steam might penetrate into the electric motor the switch box the delta wye reverse switch...

Page 28: ...before each start up after work every working day for the rst time after 10 operat ing hours weekly after 1 month after 3 6 months annually on distur bances after damages entire machine 3 1 3 3 electr...

Page 29: ...nstallations 6 months every working day checking for faultless function by releasing the checking device operator 5 5 Safety checks of the electrical installations as per BGV 4 5 instruction for execu...

Page 30: ...1 For tensioning the V belts of the cutting shaft proceed as follows Loosen the two clamping nuts of the motor suspen sion plate g 5 1 CF 12 4 E TR front Fig 5 1 motor suspension plate clamping nuts m...

Page 31: ...ithout any force refer to section 5 6 1 Fig 5 4 NOTE Move the cutting shaft pulleys and the V belt pulleys a bit towards each other as the new V belts have not yet been elongated Apply the new V belt...

Page 32: ...cutter s transport Transport the joint cutter only when the motor is shut down Push emergency stop button disconnect joint cutter from power supply power plug Dismount the diamond saw blade to preven...

Page 33: ...ack for disposal WEEE register No DE 71304700 The machine can be delivered free of charge at CEDIMA or at a point of acceptance appointed by CEDIMA 6 0 R cknahme der Ger te Entsorgung Dieses Ger t Fug...

Page 34: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 35: ...st and if necessary replace it Check and provide suf cient clearance of cutting shaft Lift cutting shaft saw blade out of the cut Motor without power output Connecting cable too long cable drum coiled...

Page 36: ...enew bearings Assure water supply No power when cutting saw blade is blunt Inappropriate saw blade for material Inappropriate saw blade for machine power Saw blade too hard Diamonds in segments are bl...

Page 37: ...wear of diamond segments Too hard saw blade Worn receptacle of cutting shaft Too much clearance in bearings of cutting shaft Use suitable softer saw blade Have cutting shaft replaced Replace have repl...

Page 38: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 39: ...ith the manufacturer s operating manual Operation related wear is not a reason for claims to defects Wearing parts for the construction devices such as core drilling and sawing machines and spe cial m...

Page 40: ...the buyer is merely entitled to an abatement of the purchase price which in any other case is excluded We are not liable for compensation on account of a defect or damages subsequent to a defect unles...

Page 41: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 42: ...7 Celle Germany Tel 49 0 5141 88540 Fax 49 0 5141 86427 Internet www cedima de E mail info cedima de Diamond saw blades Diamond drill bits Diamond tools Bench saws Joint cutters Drill machines Wall sa...

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