Cedima CF-12.4 E-TR Operating Manual And Safety Instructions Download Page 13

ENGLISH

• 

CEDIMA

®

 • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •

3-1

General safety instructions

ATTENTION!

Please observe all operating manuals 

belonging to the machine!

Before placing the joint cutter into operation read and 

observe by all means all the operating manuals (joint 

cutter, drive motor, vakuum cleaner, ...)!

3.1 

Warnings and symbols

The following signs and headings are used in this 

manual for comments of special importance:

NOTE/INFO

is used for comments on economic use.
The text following the NOTE/INFO symbol 

provides important information, and it is separated 

from other text.

ATTENTION

is used for particular comments or state-

ments concerning accident prevention 

(i.e. when something is compulsory or prohibited).
The text following the ATTENTION symbol provides 

instructions which must be precisely observed 

to avoid damage to the machine or material and 

injuries to the user or a third party.

WARNING/CAUTION

is used for crucial statements concerning 

accident prevention (i.e. when something 

is compulsory or prohibited) in order to avoid inju-

ries to the user or a third party as well as consider-

able damage to the machine or material.
The text following the WARNING or CAUTION sym-

bol warns the reader that the user or a third party 

is likely to be injured if the instruction given is not 

observed or if he does not proceed as described.

Important statements are printed in italics.

Statements concerning safety are printed bold and 

in italics.

3.2.1  Principle of proper use

3.2.1.1 The joint cutter CF-12.4 E-TR, hereafter called 

the machine, has exclusively been designed as a 

handguided machine, suitable for cutting asphalt, 

concrete and abrasive building materials used in 

roads, industrial floors and runways, by means of 

diamond saw blades. The machine is not intended 

for any other use; in particular the use of other cut-

ting tools that determined by the manufacturer (with 

the required nominal properties) is prohibited! The 

manufacturer/supplier cannot be held liable for any 

damages ressulting from improper use! The user 

takes own risk!

3.2.1.2 The intended use of the machine also implies 

that the user proceeds in accordance with the operat-

ing manual and follows the instructions for inspection 

and maintenance.

3.2.1.3 The machine has been designed according 

to the latest technologies and safety relevant rules. 

Even though, the machine may imply danger to live 

and limb of the user or a third party as well as distur-

bances to the machine or other assets.

3.2.1.4 The machine must be used only in technical 

perfect condition, and safety rules, the operating 

instructions as well as the valid national regulations 

must be observed.

Any disturbances or faults, in particular those which 

may affect safety, must be eliminated immediately!

3.2.1.4 This machine must be used only when it is 

technically in a perfect conditions and safety rules 

and operating instructions as well as all valid national 

regulation must be observed! Any disturbances, in 

particular those which may affect safety, must be 

eliminated immediately.

3.2.2  Organisational measures

3.2.2.1 Keep the operating manual near the location 

where the machine is used so that the operating 

manual is always at hand!

3.2.2.2 In addition to the operating manual, observe the 

general rules for the prevention of accidents and all 

other binding rules or laws for accident prevention 

and environmental protection and ask other staff to 

do so. Such obligations can include, for example, the 

handling of hazardous substances or the provision/

wearing of personal protective equipment or regula-

tions concerning road traffic.

3.2.2.3 State any further duties which may include su-

pervisory tasks or reporting tasks for the sake of the 

particular organisational situation - e.g. relating to the 

organisation of work, processes, staff - and extend 

this operating manual by such rules.

3.2.2.4 The person asked to use the machine or to 

work on it must have read the operating manual, 

in particular the chapter Safety Information, prior 

3.0  General/basic safety instructions for joint cutters

Summary of Contents for CF-12.4 E-TR

Page 1: ...OPERATING MANUAL and SAFETY INSTRUCTIONS JOINT CUTTER CF 12 4E TR...

Page 2: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 3: ...manual before you begin working with your newly purchased product You will nd important notes concerning the operation so that you can make the most out of the technical advantages offered by your CE...

Page 4: ...EDIMA in writing Warranty The information contained in this publication may change without prior notice CEDIMA do not give any guarantee for this publication Furthermore CEDIMA do not take any liabili...

Page 5: ...linie 98 37 EG inklusive deren nderungen des Europ ischen Parlaments und des Rates vom 22 Juni 1998 der Fugenschneider CF 12 3 E TR ab Baujahr 2005 der CEDIMA Diamantwerkzeug und Maschinenbauges mbH L...

Page 6: ...ding preparation of the machine clearing of minor faults on site disposal of waste care maintenance disposal of process substances and auxiliary substances maintenance inspection repairs and or transp...

Page 7: ...machine as well as fault clearing and disposal 3 4 3 2 5 Information on special risks related to electricity 3 5 3 2 6 Gas dust vapour smoke 3 5 3 2 7 Noise 3 5 3 2 8 Lighting 3 6 3 2 9 Oils greases a...

Page 8: ...ons as per BGV 4 5 instructional paragraph 1 No 2 5 3 Table A Repeated controls of stationary electrical installations and equipment 5 3 Table B Repeated controls of non stationary electrical installa...

Page 9: ...ional type vacuum cleaner is placed at the front of the saw blade guard Required minimum suction power Air quantity min 240 m Filtering surface min 1 5 m 1 1 Sound ranging as per DIN EN 31201 CF 12 4...

Page 10: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 11: ...nd is removed via suction blade guard by means of the optional professional type vacuum cleaner This helps to avoid as far as possible the formation of dust The CF 12 4 E TR is used for separating cut...

Page 12: ...nt cutter is auto matically slowed down when the saw blade is lifted The in nitely variable cutting depth adjustment allows cutting depths up to 170 mm The precisely manufac tured cutting shaft is mou...

Page 13: ...e required nominal properties is prohibited The manufacturer supplier cannot be held liable for any damages ressulting from improper use The user takes own risk 3 2 1 2 The intended use of the machine...

Page 14: ...ed in the operating manual must be observed 3 2 2 15 Hydraulic hose pipes must be replaced at prescribed and or appropriate intervals even if no safety relevant defects have been detected 3 2 2 16 Fo...

Page 15: ...ool from getting loose 3 2 4 11 Please observe all procedures for switching on and off and the relevant LED s indicators according to the operating manual 3 2 4 12 Before switching the machine on make...

Page 16: ...Never work or stand under a suspended load i e lifted object 3 2 4 36 Only experienced persons must be charged with the hoisting of heavy objects or instructing of drivers or industrial trucks The ins...

Page 17: ...e work area must be secured with a red and white warning chain and a warning sign Use voltage insulated tools only 3 2 5 10 When work has to be carried out on high volt age components switch off the p...

Page 18: ...and their disposal in the country in which these substances are used Obtain information from the responsible agencies 3 2 10 Transporting the machine 3 2 10 1 For loading or transporting the machine...

Page 19: ...1 2 Checking the tension of the V belts WARNING Danger of injury Switch the engine off consider the engine operating manual Secure the joint cutter against unintentional start ing and rolling away For...

Page 20: ...iamond saw blades are incorrectly used the guarantee becomes invalid Complaints concerning CEDIMA diamond saw blades supplied can only be accepted where the diamond seg ments are worn down to a minimu...

Page 21: ...al sense of the cutting shaft is marked by an arrow on the blade guard g 4 7 rotational sense cutting shaft CF 12 4 E TR blade guard Fig 4 7 There is an arrow on the diamond saw blade that indicates t...

Page 22: ...nted when transporting the machine 4 3 Activating and adjusting the xing brake The joint cutter CF 12 4 E TR is automatically slowed down xed against autonomous displacement as soon as the cutting sha...

Page 23: ...ss This heavily reduces the tool s life time and loss of segments will inevitably occur Make sure that always suf cient dust is removed from the tool diamond saw blade In case of formation of dust the...

Page 24: ...sites the connection has to be effected to a supply point as per DIN VDE 0100 Observe the corresponding safety rules for the opera tion of electric plants e g BGV A2 of BGFE The electric motor is sta...

Page 25: ...n ATTENTION Charge the saw blade and thus the motor only when the switch in position 4 6 2 Stopping the CF 12 4 E TR motor emergency stop Raise the diamond saw blade by means of the hand crank out of...

Page 26: ...slowly to the cutting depth desired see cutting depth indicator Hold the joint cutter tightly NOTE Do not lower the saw blade too fast to prevent damages to the saw blade and the joint cutter NOTE A...

Page 27: ...TION Do not use any high pressure or steam cleaners For safety and functional reasons no water cleaning agents steam might penetrate into the electric motor the switch box the delta wye reverse switch...

Page 28: ...before each start up after work every working day for the rst time after 10 operat ing hours weekly after 1 month after 3 6 months annually on distur bances after damages entire machine 3 1 3 3 electr...

Page 29: ...nstallations 6 months every working day checking for faultless function by releasing the checking device operator 5 5 Safety checks of the electrical installations as per BGV 4 5 instruction for execu...

Page 30: ...1 For tensioning the V belts of the cutting shaft proceed as follows Loosen the two clamping nuts of the motor suspen sion plate g 5 1 CF 12 4 E TR front Fig 5 1 motor suspension plate clamping nuts m...

Page 31: ...ithout any force refer to section 5 6 1 Fig 5 4 NOTE Move the cutting shaft pulleys and the V belt pulleys a bit towards each other as the new V belts have not yet been elongated Apply the new V belt...

Page 32: ...cutter s transport Transport the joint cutter only when the motor is shut down Push emergency stop button disconnect joint cutter from power supply power plug Dismount the diamond saw blade to preven...

Page 33: ...ack for disposal WEEE register No DE 71304700 The machine can be delivered free of charge at CEDIMA or at a point of acceptance appointed by CEDIMA 6 0 R cknahme der Ger te Entsorgung Dieses Ger t Fug...

Page 34: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 35: ...st and if necessary replace it Check and provide suf cient clearance of cutting shaft Lift cutting shaft saw blade out of the cut Motor without power output Connecting cable too long cable drum coiled...

Page 36: ...enew bearings Assure water supply No power when cutting saw blade is blunt Inappropriate saw blade for material Inappropriate saw blade for machine power Saw blade too hard Diamonds in segments are bl...

Page 37: ...wear of diamond segments Too hard saw blade Worn receptacle of cutting shaft Too much clearance in bearings of cutting shaft Use suitable softer saw blade Have cutting shaft replaced Replace have repl...

Page 38: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 39: ...ith the manufacturer s operating manual Operation related wear is not a reason for claims to defects Wearing parts for the construction devices such as core drilling and sawing machines and spe cial m...

Page 40: ...the buyer is merely entitled to an abatement of the purchase price which in any other case is excluded We are not liable for compensation on account of a defect or damages subsequent to a defect unles...

Page 41: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 42: ...7 Celle Germany Tel 49 0 5141 88540 Fax 49 0 5141 86427 Internet www cedima de E mail info cedima de Diamond saw blades Diamond drill bits Diamond tools Bench saws Joint cutters Drill machines Wall sa...

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