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ENGLISH

• 

CEDIMA

®

 • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •

3-2

General safety instructions

to working. This is of special importance for those 

persons who use the machine on a part-time basis 

only, e.g. staff dedicated to preparing the machine or 

to maintenance.

3.2.2.5 The person using the machine or working on it 

should be supervised at least every now and then to 

ensure that the operating instructions and accident 

prevention rules are observed.

3.2.2.6 The person using the machine must not have 

long hair, wear loosely fitting clothing or jewelry 

(including rings); otherwise the person runs the risk 

of being caught by moving parts and pulled into the 

machine which will cause severe injuries.!

3.2.2.7 As far as required by rules and regulations, 

the machine user must wear safety glasses and ear 

protectors, safety shoes and suitable safety clothing, 

according to the accident prevention rules. According 

to the operating conditions of the machine it might be 

required to wear further personal safety equipment.

  Please observe the prescriptions for prevention of ac-

cidents!

3.2.2.8 For the sake of safety, all warning signs and 

symbols on the machine must be kept in good condi-

tion (check that no such sign or symbol is missing or 

illegible).

3.2.2.9 If there is a fault or a change in the behaviour 

or performance of the machine which may affect the 

safety, the machine must be stopped immediately 

and the responsible person/supervisor be informed.

3.2.2.10 Safety devices at or in the machine must not 

be removed or set out of order!

3.2.2.11 Do not modify or redesign the machine without 

the prior consent of the manufacturer/distributor, as 

any alterations may affect safety. This also applies to 

the installation or adjustment of safety devices and to 

welding or drilling on bearing parts.

3.2.2.12 Defective parts of the machine must be re-

placed immediately. only use genuine parts.

3.2.2.13 Spare parts must comply with the specifica-

tions issued by the machine manufacturer. This is 

always guaranteed when using genuine spare parts.

3.2.2.14 The service intervals for repeated inspection 

regulated by law and/or specified in the operating 

manual must be observed.

3.2.2.15 Hydraulic hose pipes must be replaced at 

prescribed and/or appropriate intervals even if no 

safety-relevant defects have been detected.

3.2.2.16 For maintenance an appropriate room (access 

around the machine) is absolutely required, as well 

as suitable workshop equipment and corresponding 

qualified staff.

3.2.2.17 Always observe the fire prevention rules and 

check the possibilites for fire alarms and fire extinc-

tion. Ensure that everybody knows the exact location 

of fire extinguishers and how to use them.

3.2.3  Selecting qualified staff,  

 

general duties

3.2.3.1 Only reliable and able persons must be allowed 

to use the machine or work on it. Observe the legal 

minimum age.

3.2.3.2 The person to use the machine or work on it 

must be trained and the responsibilites (operation, 

preparation, maintenance of the machine) must be 

clearly defined.

3.2.3.3 Ensure that no unauthorized person uses the 

machine or works on it.

3.2.3.4 The responsibility of the machine user must also 

be defined with regard to traffic legislation and the 

machine user must be enabled to refuse any instruc-

tions by a third party if such instructions affect safety.

3.2.3.5 Persons who are taught how to use the ma-

chine, or who are generally shown how to use it as 

part of their training, may use the machine only when 

they are being supervised by another, experienced 

person.

3.2.3.6 Only a qualified electrician may work on the 

electric components of the machine or system and 

must supervise any auxiliary staff. The accident 

prevention rules for electrical engineering must be 

observed.

3.2.3.7 Only persons with special knowledge and expe-

rience may carry out work on hydraulic installations!

3.2.4  Safety information on  

 

certain operation phases

I. 

Normal operation

3.2.4.1 Before you start working, make yourself familiar 

with the work site and the surroundings. Take notice 

of the circumstances, e.g. any obstacles which may 

impede working or the traffic, the soil condition (good 

bearing or not) and the required measures for the 

sake of safety, e.g. the shielding of roadworks from 

the public traffic as well as the possibility of First Aid 

in case of accidents!

3.2.4.2 Place the machine on an even, solid and stable 

ground! A safe stand has to be ensured! Remove the 

working place of all obstacles which may impede the 

operation!

3.2.4.3 Refrain from any precarious operating method!

Summary of Contents for CF-12.4 E-TR

Page 1: ...OPERATING MANUAL and SAFETY INSTRUCTIONS JOINT CUTTER CF 12 4E TR...

Page 2: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 3: ...manual before you begin working with your newly purchased product You will nd important notes concerning the operation so that you can make the most out of the technical advantages offered by your CE...

Page 4: ...EDIMA in writing Warranty The information contained in this publication may change without prior notice CEDIMA do not give any guarantee for this publication Furthermore CEDIMA do not take any liabili...

Page 5: ...linie 98 37 EG inklusive deren nderungen des Europ ischen Parlaments und des Rates vom 22 Juni 1998 der Fugenschneider CF 12 3 E TR ab Baujahr 2005 der CEDIMA Diamantwerkzeug und Maschinenbauges mbH L...

Page 6: ...ding preparation of the machine clearing of minor faults on site disposal of waste care maintenance disposal of process substances and auxiliary substances maintenance inspection repairs and or transp...

Page 7: ...machine as well as fault clearing and disposal 3 4 3 2 5 Information on special risks related to electricity 3 5 3 2 6 Gas dust vapour smoke 3 5 3 2 7 Noise 3 5 3 2 8 Lighting 3 6 3 2 9 Oils greases a...

Page 8: ...ons as per BGV 4 5 instructional paragraph 1 No 2 5 3 Table A Repeated controls of stationary electrical installations and equipment 5 3 Table B Repeated controls of non stationary electrical installa...

Page 9: ...ional type vacuum cleaner is placed at the front of the saw blade guard Required minimum suction power Air quantity min 240 m Filtering surface min 1 5 m 1 1 Sound ranging as per DIN EN 31201 CF 12 4...

Page 10: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 11: ...nd is removed via suction blade guard by means of the optional professional type vacuum cleaner This helps to avoid as far as possible the formation of dust The CF 12 4 E TR is used for separating cut...

Page 12: ...nt cutter is auto matically slowed down when the saw blade is lifted The in nitely variable cutting depth adjustment allows cutting depths up to 170 mm The precisely manufac tured cutting shaft is mou...

Page 13: ...e required nominal properties is prohibited The manufacturer supplier cannot be held liable for any damages ressulting from improper use The user takes own risk 3 2 1 2 The intended use of the machine...

Page 14: ...ed in the operating manual must be observed 3 2 2 15 Hydraulic hose pipes must be replaced at prescribed and or appropriate intervals even if no safety relevant defects have been detected 3 2 2 16 Fo...

Page 15: ...ool from getting loose 3 2 4 11 Please observe all procedures for switching on and off and the relevant LED s indicators according to the operating manual 3 2 4 12 Before switching the machine on make...

Page 16: ...Never work or stand under a suspended load i e lifted object 3 2 4 36 Only experienced persons must be charged with the hoisting of heavy objects or instructing of drivers or industrial trucks The ins...

Page 17: ...e work area must be secured with a red and white warning chain and a warning sign Use voltage insulated tools only 3 2 5 10 When work has to be carried out on high volt age components switch off the p...

Page 18: ...and their disposal in the country in which these substances are used Obtain information from the responsible agencies 3 2 10 Transporting the machine 3 2 10 1 For loading or transporting the machine...

Page 19: ...1 2 Checking the tension of the V belts WARNING Danger of injury Switch the engine off consider the engine operating manual Secure the joint cutter against unintentional start ing and rolling away For...

Page 20: ...iamond saw blades are incorrectly used the guarantee becomes invalid Complaints concerning CEDIMA diamond saw blades supplied can only be accepted where the diamond seg ments are worn down to a minimu...

Page 21: ...al sense of the cutting shaft is marked by an arrow on the blade guard g 4 7 rotational sense cutting shaft CF 12 4 E TR blade guard Fig 4 7 There is an arrow on the diamond saw blade that indicates t...

Page 22: ...nted when transporting the machine 4 3 Activating and adjusting the xing brake The joint cutter CF 12 4 E TR is automatically slowed down xed against autonomous displacement as soon as the cutting sha...

Page 23: ...ss This heavily reduces the tool s life time and loss of segments will inevitably occur Make sure that always suf cient dust is removed from the tool diamond saw blade In case of formation of dust the...

Page 24: ...sites the connection has to be effected to a supply point as per DIN VDE 0100 Observe the corresponding safety rules for the opera tion of electric plants e g BGV A2 of BGFE The electric motor is sta...

Page 25: ...n ATTENTION Charge the saw blade and thus the motor only when the switch in position 4 6 2 Stopping the CF 12 4 E TR motor emergency stop Raise the diamond saw blade by means of the hand crank out of...

Page 26: ...slowly to the cutting depth desired see cutting depth indicator Hold the joint cutter tightly NOTE Do not lower the saw blade too fast to prevent damages to the saw blade and the joint cutter NOTE A...

Page 27: ...TION Do not use any high pressure or steam cleaners For safety and functional reasons no water cleaning agents steam might penetrate into the electric motor the switch box the delta wye reverse switch...

Page 28: ...before each start up after work every working day for the rst time after 10 operat ing hours weekly after 1 month after 3 6 months annually on distur bances after damages entire machine 3 1 3 3 electr...

Page 29: ...nstallations 6 months every working day checking for faultless function by releasing the checking device operator 5 5 Safety checks of the electrical installations as per BGV 4 5 instruction for execu...

Page 30: ...1 For tensioning the V belts of the cutting shaft proceed as follows Loosen the two clamping nuts of the motor suspen sion plate g 5 1 CF 12 4 E TR front Fig 5 1 motor suspension plate clamping nuts m...

Page 31: ...ithout any force refer to section 5 6 1 Fig 5 4 NOTE Move the cutting shaft pulleys and the V belt pulleys a bit towards each other as the new V belts have not yet been elongated Apply the new V belt...

Page 32: ...cutter s transport Transport the joint cutter only when the motor is shut down Push emergency stop button disconnect joint cutter from power supply power plug Dismount the diamond saw blade to preven...

Page 33: ...ack for disposal WEEE register No DE 71304700 The machine can be delivered free of charge at CEDIMA or at a point of acceptance appointed by CEDIMA 6 0 R cknahme der Ger te Entsorgung Dieses Ger t Fug...

Page 34: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 35: ...st and if necessary replace it Check and provide suf cient clearance of cutting shaft Lift cutting shaft saw blade out of the cut Motor without power output Connecting cable too long cable drum coiled...

Page 36: ...enew bearings Assure water supply No power when cutting saw blade is blunt Inappropriate saw blade for material Inappropriate saw blade for machine power Saw blade too hard Diamonds in segments are bl...

Page 37: ...wear of diamond segments Too hard saw blade Worn receptacle of cutting shaft Too much clearance in bearings of cutting shaft Use suitable softer saw blade Have cutting shaft replaced Replace have repl...

Page 38: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 39: ...ith the manufacturer s operating manual Operation related wear is not a reason for claims to defects Wearing parts for the construction devices such as core drilling and sawing machines and spe cial m...

Page 40: ...the buyer is merely entitled to an abatement of the purchase price which in any other case is excluded We are not liable for compensation on account of a defect or damages subsequent to a defect unles...

Page 41: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modi cations due to progressive development...

Page 42: ...7 Celle Germany Tel 49 0 5141 88540 Fax 49 0 5141 86427 Internet www cedima de E mail info cedima de Diamond saw blades Diamond drill bits Diamond tools Bench saws Joint cutters Drill machines Wall sa...

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