Cebora Plasma PROF 166 HQC, Instruction Manual

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CONTENTS
1 SAFETY PRECAUTIONS
........................................................................................................ 39
1.1 WARNING LABEL .............................................................................................................. 39
2 TECHNICAL SPECIFICATIONS
............................................................................................. 39
2.1 GENERAL DESCRIPTION OF THE SYSTEM ..................................................................... 39
2.2 PLASMA POWER SOURCE ............................................................................................... 40
2.2.1 Plasma PROF 166 HQC Power Source ..................................................................... 40
2.2.2 Plasma PROF 255 HQC Power Source......................................................................41
2.3 GAS CONSOLE .................................................................................................................. 42
2.3.1 Manual gas console .................................................................................................. 42
2.3.2 Automatic gas console.............................................................................................. 43
2.4 PVC VALVE CONSOLE ...................................................................................................... 44
2.5 IGNITION UNIT HV19-1 ...................................................................................................... 44
2.6 IGNITION UNIT – HV19-PVC VALVE CONSOLE ................................................................ 45
2.7 CP450G TORCH ................................................................................................................ 46
2.8 WATER CONSOLE ............................................................................................................. 46
3 INSTALLATION ......................................................................................................................47
3.1 UNPACKING AND ASSEMBLY ...........................................................................................47
3.2 CONNECTING THE POWER SOURCE ...............................................................................47
3.2.1 Connecting the CNC pantograph ............................................................................. 50
3.2.2 Digital signals from pantograph control to power source ......................................... 50
3.2.3 Digital signals from power source to pantograph control ..........................................51
3.2.4 Analogue signals from power source to pantograph control .....................................51
3.2.5 Emergency stop signal for power sourc ................................................................... 52
3.3 CONNECTING THE GAS CONSOLE ................................................................................. 53
3.3.1 Manual gas console PGC-3 and PGC-2 ................................................................... 53
3.3.2 Automatic gas console APGC ................................................................................... 53
3.3.3 Note on gas connection ............................................................................................ 54
3.4 CONNECTING THE TORCHE CP450G .............................................................................. 54
3.4.1 Applications on pantograph ...................................................................................... 54
3.4.2 Applications to robot ................................................................................................. 54
4 USE ..................................................................................................................... 55
4.1 DESCRIPTION OF THE POWER SOURCES PANELS ....................................................... 55
4.2 DESCRIPTION OF MANUAL GAS CONSOLE PANEL AND ITS USE ................................ 56
4.2.1 Preparation and execution of the CUT ...................................................................... 58
4.2.2 Preparation and execution of MARK ......................................................................... 59
4.2.3 Performing the gas TEST .......................................................................................... 59
4.2.4 Additional functions (SECOND FUNCTIONS) ........................................................... 60
4.2.4.1 Preparation and execution of SPOT MARK.................................................. 60
4.2.4.2 Controlling the current in the work piece corners (CORNER) ...................... 60
4.2.4.3 Management of torch cooling time at end of cutting ....................................61
4.2.4.4 Display of coolant (H2O) flow rate and temperature .....................................61
4.2.4.5 Making the cut on perforated or gridded plates (SR) ....................................61
4.2.5 Errors codes ................................................................................................. 62
4.3 DESCRIPTION OF AUTOMATIC GAS CONSOLE PANEL .................................................. 63
4.4 CUT QUALITY .................................................................................................................... 64
4.5 SYSTEM MAINTENANCE .................................................................................................. 65
5 APPENDIX ..................................................................................................................... 66
5.1 OPTIONAL KIT (ART. 425)FOR THE CONNECTION TO THE PANTOGRAPH’S CNC ........71
5.2 GROUNDING SCHEMATIC OF THE CUTTING PLANT ..................................................... 72
5.3 SOUND PRESSURE LEVEL MEASUREMENTS ................................................................ 73