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PHD4 Series K and WPH4 Series K: Installation Instruction

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Table 9 – Troubleshooting Chart

SYMPTOM 

CAUSE 

REMEDY 

Compressor and condenser fan will not start.

Power failure 

Call power company 

Fuse blown or circuit breaker tripped 

Replace fuse or reset circuit breaker 

Defective contactor, transformer, or high-pressure, 

loss-of-charge or low-pressure switch 

Replace component

Insufficient line voltage 

Determine cause and correct 

Incorrect or faulty wiring 

Check wiring diagram and rewire correctly 

Thermostat setting too high

Lower thermostat setting below room 

temperature 

Compressor will not start but condenser fan runs 

Faulty wiring or loose connections in compressor 

circuit

Check wiring and repair or replace 

Compressor motor burned out, seized, or internal 

overload open 

Determine cause. Replace compressor.

Defective run/start capacitor, overload, start relay 

Determine cause and replace 

One leg of 3-phase power dead 

Replace fuse or reset circuit breaker

Determine cause 

Three-phase scroll compressor makes 

excessive noise, and there may be a low 

pressure differential. 

Scroll compressor is rotating in the wrong direction Correct the direction of rotation by reversing the 

3-phase power leads to the unit.

Compressor cycles (other than normally 

satisfying thermostat). 

Refrigerant overcharge or undercharge 

Recover refrigerant, evacuate system, and 

recharge to capacities shown on rating plate

Defective compressor 

Replace and determine cause 

Insufficient line voltage 

Determine cause and correct 

Blocked condenser

Determine cause and correct 

Defective run/start capacitor, overload or start relay

Determine cause and replace 

Defective thermostat

Replace thermostat

Faulty condenser-fan motor or capacitor

Replace

Restriction in refrigerant system 

Locate restriction and remove 

Compressor operates continuously 

Dirty air filter 

Replace filter 

Unit undersized for load 

Decrease load or increase unit size 

Thermostat set too low 

Reset thermostat

Low refrigerant charge 

Locate leak, repair, and recharge 

Mechanical damage in compressor

Replace compressor

Air in system 

Recover refrigerant, evacuate system, and 

recharge 

Condenser coil dirty or restricted

Clean coil or remove restriction 

Excessive head pressure 

Dirty air filter 

Replace filter 

Dirty condenser coil

Clean coil 

Refrigerant overcharged 

Recover excess refrigerant 

Air in system 

Recover refrigerant, evacuate system, and 

recharge 

Condenser air restricted or air short-cycling

Determine cause and correct 

Head pressure too low 

Low refrigerant charge 

Check for leaks, repair, and recharge. 

 Compressor IPR leaking

 Replace compressor

 Restriction in liquid tube

 Remove restriction

Excessive suction pressure

High heat load

Check for source and eliminate

 Compressor IPR leaking

 Replace compressor

 Refrigerant overcharged

 Recover excess refrigerant

Suction pressure too low 

Dirty air filter

Replace filter

Low refrigerant charge 

Check for leaks, repair and recharge 

Metering device or low side restricted 

Remove source of restriction 

Insufficient evaporator airflow 

Increase air quantity

Check filter–replace if necessary 

Temperature too low in conditioned area 

Reset thermostat

Outdoor ambient below 55

F (12.7

C)

Install low-ambient kit 

Filter drier restricted 

Replace filter

Summary of Contents for WPH4 Series

Page 1: ...and Defrost Mode 24 Maintenance 27 Indoor Blower and Motor 27 Refrigerant 30 Compressor Oil 30 Servicing Systems on Roofs with Synthetic Materials 31 Liquid Line Filter Drier 31 R 410A Refrigerant Cha...

Page 2: ...on on older G series roof curbs Two accessory kits are available to aid in installing a new G series unit on an old G roof curb 1 Accessory kit number CPADCURB001A00 small chassis and accessory kit nu...

Page 3: ...partial overhang such as a normal house overhang is 48 in 1219 mm above the unit top The maximum horizontal extension of a partial overhang must not exceed 48 in 1219 mm IMPORTANT Do not restrict out...

Page 4: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A221484 Fig 2 PHD4 24 30 Unit D...

Page 5: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 5 A221486 Fig 3 WPH4 24 30 Unit D...

Page 6: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 6 A221485 Fig 4 PHD4 36 60 Unit D...

Page 7: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 7 A221487 Fig 5 WPH4 36 60 Unit D...

Page 8: ...4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 mm thick fiberglass 1 lb density UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm Part Number CPRCURB011B00...

Page 9: ...al use and at monthly intervals all rigging shackles clevis pins and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Particular attention should be...

Page 10: ...ing Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning systems 5 Secure all ducts to...

Page 11: ...n accessory or is field supplied Make sure that the outlet of the trap is at least 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tu...

Page 12: ...24 volt splice box See Fig 12 for connection diagram Run the low voltage leads from the thermostat through the control wiring inlet hole grommet see Fig 2 Fig 5 and into the low voltage splice box Pr...

Page 13: ...r Dual Accuraters Orifice ID in mm N A 0 080 1 2 03 1 N A Orifice OD in mm 0 032 2 0 81 2 0 035 2 0 89 2 0 040 2 1 02 2 0 046 2 1 17 2 0 046 2 1 17 2 0 046 2 1 17 2 Outdoor Coil Rows Fins in face area...

Page 14: ...ries K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 14 A09098 Fig 13 Typical Insta...

Page 15: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 15 A221468 Fig 14 Connection Wiring Schem...

Page 16: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 16 A221469 Fig 15 Ladder Wiring Schemat...

Page 17: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 17 A221470 Fig 16 Connection Wiring Schem...

Page 18: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 18 A221471 Fig 17 Ladder Wiring Schemat...

Page 19: ...nd WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A221472 Fig 18 Connection Wiring Di...

Page 20: ...and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A221473 Fig 19 Ladder Wiring Diag...

Page 21: ...temperature NOTE Once the compressor has started and then has stopped it should not be started again until 5 minutes have elapsed The defrost board has a built in 5 minute delay between cycles The 5 m...

Page 22: ...r than required liquid line temperature NOTE If the problem causing the inaccurate readings is a refrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments NO...

Page 23: ...able range for the speed tap to be used for dehumidification cooling 7 Use any spare vinyl plugs to cap any unused speed tap wires Single Speed Cooling With Higher Electric Heat Speed This unit can al...

Page 24: ...tive defrost cycles the control will lengthen the defrost interval by 15 minutes up to a maximum of 120 minutes or 30 minutes greater than the original setpoint whichever comes first If the previous d...

Page 25: ...0 41 0 41 High Black CFM 1505 1464 1423 1380 1336 1292 1242 1199 1145 1096 BHP 0 38 0 39 0 40 0 42 0 43 0 43 0 44 0 45 0 46 0 47 42 Low Blue CFM 956 899 843 786 729 676 621 558 504 435 BHP 0 13 0 13 0...

Page 26: ...4x24x1 406x610x25 356x610x25 3 0 3 5 4 0 0 09 0 09 0 10 0 12 0 13 0 15 0 17 0 17 0 19 0 21 1500 2200CFM 16x24x1 18x24x1 406x610x25 457x610x25 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Table 8 Electr...

Page 27: ...slide assembly out Be careful not to tear insulation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscr...

Page 28: ...wet bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check...

Page 29: ...pect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove access panels see Fig 25 to locate all the electrical controls and wiring Check a...

Page 30: ...e interchanged The scroll compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves...

Page 31: ...polyethylene plastic drip cloth or tarp Cover an approximate 10x10 ft 3x3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills and prevent ru...

Page 32: ...ng vacuum with dry nitrogen Check Defrost Thermostat The defrost thermostat is usually located on the lowest liquid leaving circuit of the left condenser coil see Fig 27 The thermostat closes at 32_F...

Page 33: ...nt line voltage Determine cause and correct Blocked condenser Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace...

Page 34: ...LECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOU...

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