Carrier WPH4 Series Installation Instruction Download Page 11

PHD4 Series K and WPH4 Series K: Installation Instruction

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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to  duct  flanges.  Use  suitable  gaskets  to  ensure  weather-tight  and

airtight seal.

4.  All units must have field-supplied filters  or accessory filter rack

installed in the return-air side of the unit. Recommended sizes for

filters are shown in 

Table 1

.

5. Size all ductwork for maximum required airflow (either heating or

cooling) for unit being installed. Avoid abrupt duct size increases or

decreases or performance may be affected.

6.   Adequately  insulate  and  weatherproof  all  ductwork  located

outdoors. Insulate ducts passing through unconditioned space, and

use vapor barrier in accordance with latest issue of Sheet Metal and

Air  Conditioning  Contractors  National  Association  (SMACNA)

and Air  Conditioning  Contractors  of America  (ACCA)  minimum

installation  standards  for  heating  and  air  conditioning  systems.

Secure all ducts to building structure.

7. Flash, weatherproof, and vibration-isolate all openings in building

structure  in  accordance  with  local  codes  and  good  building

practices.

A07925

Fig. 9 – Unit Leveling Tolerances

A07926

Fig. 10 – Slab Mounting Detail

Step 6 – Provide for Condensate Disposal

NOTE: 

Ensure  that  condensate-water  disposal  methods  comply  with

local codes, restrictions, and practices. 
The unit disposes of condensate through a 3/4 in. NPT female fitting that

exits on the compressor end of the unit. Condensate water can be drained

directly onto the roof in rooftop installations (where permitted) or onto a

gravel  apron  in  ground  level  installations.  Install  a  field-supplied

condensate  trap  at  end  of  condensate  connection  to  ensure  proper

drainage. Make sure that the outlet of the trap is at least 1 in. (25 mm)

lower than the drain-pan condensate connection to prevent the pan from

overflowing.  Prime  the  trap  with  water.  When  using  a  gravel  apron,

make sure it slopes away from the unit.

If the installation requires draining the condensate water away from the

unit,  install  a  field-supplied  2  -in.  (51mm)  trap  at  the  condensate

connection to ensure proper drainage. Condensate trap is available as an

accessory or is field-supplied. Make sure that the outlet of the trap is at

least 1 in. (25 mm) lower than the unit drain-pan condensate connection

to  prevent  the  pan  from  overflowing.  Connect  a  drain  tube  using  a

minimum of field-supplied 3/4-in. PVC or field-supplied 3/4-in. copper

pipe  at  outlet  end  of  the  2-in.  (51  mm)  trap.  (See 

Fig. 11

)  Do  not

undersize the tube. Pitch the drain tube downward at a slope of at least 1

in. (25 mm) every 10 ft (3 m) of horizontal run. Be sure to check the

drain  trough  for  leaks.  Prime the  trap  at  the beginning  of  the cooling

season start-up.

A09052

Fig. 11 – Condensate Trap

Step 7 – Install Electrical Connections

A

B

C

MAXIMUM ALLOWABLE

DIFFERENCE in. (mm)

A-C

1/4

1/4

1/4

(6.35)

(6.35)

(6.35)

A-B

B-C

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

ß

(50.8mm)

CAUTION

!

UNIT COMPONENT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit being

installed.

1. Make all electrical connections in accordance with NEC NFPA

70  (latest  edition)  and  local  electrical  codes  governing  such

wiring.  In  Canada,  all  electrical  connections  must  be  in

accordance with CSA standard C22.1 Canadian Electrical Code

Part 1 and applicable local codes. Refer to unit wiring diagram.

2. Use  only  copper  conductor  for  connections  between

field-supplied  electrical  disconnect switch  and  unit.  DO  NOT

USE ALUMINUM WIRE.

3. Be  sure  that  high-voltage  power  to  unit  is  within  operating

voltage range indicated on unit rating plate. On 3-phase units,

ensure  phases  are  balanced  within  2  percent.  Consult  local

power company for correction of improper voltage and/or phase

imbalance.

4. Do not damage internal components when drilling through any

panel to mount electrical hardware, conduit, etc.

5. Route  field  power  supply(s)  away  from  areas  that  could  be

damaged  by  lawn  and  garden  equipment  or  other  accidental

damage.

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

The  unit  cabinet  must  have  an  uninterrupted,  unbroken  electrical

ground. This ground may consist of an electrical wire connected to the

unit ground screw in the control compartment, or conduit approved for

electrical  ground  when  installed  in  accordance  with  NEC,NFPA  70

National  Fire  Protection  Association  (latest  edition)  (in  Canada,

Canadian Electrical Code CSA C22.1) and local electrical codes.

TRAP
OUTLET

1-in. (25 mm) min.

2-in. (51 mm) min.

Summary of Contents for WPH4 Series

Page 1: ...and Defrost Mode 24 Maintenance 27 Indoor Blower and Motor 27 Refrigerant 30 Compressor Oil 30 Servicing Systems on Roofs with Synthetic Materials 31 Liquid Line Filter Drier 31 R 410A Refrigerant Cha...

Page 2: ...on on older G series roof curbs Two accessory kits are available to aid in installing a new G series unit on an old G roof curb 1 Accessory kit number CPADCURB001A00 small chassis and accessory kit nu...

Page 3: ...partial overhang such as a normal house overhang is 48 in 1219 mm above the unit top The maximum horizontal extension of a partial overhang must not exceed 48 in 1219 mm IMPORTANT Do not restrict out...

Page 4: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A221484 Fig 2 PHD4 24 30 Unit D...

Page 5: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 5 A221486 Fig 3 WPH4 24 30 Unit D...

Page 6: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 6 A221485 Fig 4 PHD4 36 60 Unit D...

Page 7: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 7 A221487 Fig 5 WPH4 36 60 Unit D...

Page 8: ...4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 mm thick fiberglass 1 lb density UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm Part Number CPRCURB011B00...

Page 9: ...al use and at monthly intervals all rigging shackles clevis pins and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Particular attention should be...

Page 10: ...ing Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning systems 5 Secure all ducts to...

Page 11: ...n accessory or is field supplied Make sure that the outlet of the trap is at least 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tu...

Page 12: ...24 volt splice box See Fig 12 for connection diagram Run the low voltage leads from the thermostat through the control wiring inlet hole grommet see Fig 2 Fig 5 and into the low voltage splice box Pr...

Page 13: ...r Dual Accuraters Orifice ID in mm N A 0 080 1 2 03 1 N A Orifice OD in mm 0 032 2 0 81 2 0 035 2 0 89 2 0 040 2 1 02 2 0 046 2 1 17 2 0 046 2 1 17 2 0 046 2 1 17 2 Outdoor Coil Rows Fins in face area...

Page 14: ...ries K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 14 A09098 Fig 13 Typical Insta...

Page 15: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 15 A221468 Fig 14 Connection Wiring Schem...

Page 16: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 16 A221469 Fig 15 Ladder Wiring Schemat...

Page 17: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 17 A221470 Fig 16 Connection Wiring Schem...

Page 18: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 18 A221471 Fig 17 Ladder Wiring Schemat...

Page 19: ...nd WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A221472 Fig 18 Connection Wiring Di...

Page 20: ...and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A221473 Fig 19 Ladder Wiring Diag...

Page 21: ...temperature NOTE Once the compressor has started and then has stopped it should not be started again until 5 minutes have elapsed The defrost board has a built in 5 minute delay between cycles The 5 m...

Page 22: ...r than required liquid line temperature NOTE If the problem causing the inaccurate readings is a refrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments NO...

Page 23: ...able range for the speed tap to be used for dehumidification cooling 7 Use any spare vinyl plugs to cap any unused speed tap wires Single Speed Cooling With Higher Electric Heat Speed This unit can al...

Page 24: ...tive defrost cycles the control will lengthen the defrost interval by 15 minutes up to a maximum of 120 minutes or 30 minutes greater than the original setpoint whichever comes first If the previous d...

Page 25: ...0 41 0 41 High Black CFM 1505 1464 1423 1380 1336 1292 1242 1199 1145 1096 BHP 0 38 0 39 0 40 0 42 0 43 0 43 0 44 0 45 0 46 0 47 42 Low Blue CFM 956 899 843 786 729 676 621 558 504 435 BHP 0 13 0 13 0...

Page 26: ...4x24x1 406x610x25 356x610x25 3 0 3 5 4 0 0 09 0 09 0 10 0 12 0 13 0 15 0 17 0 17 0 19 0 21 1500 2200CFM 16x24x1 18x24x1 406x610x25 457x610x25 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Table 8 Electr...

Page 27: ...slide assembly out Be careful not to tear insulation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscr...

Page 28: ...wet bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check...

Page 29: ...pect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove access panels see Fig 25 to locate all the electrical controls and wiring Check a...

Page 30: ...e interchanged The scroll compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves...

Page 31: ...polyethylene plastic drip cloth or tarp Cover an approximate 10x10 ft 3x3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills and prevent ru...

Page 32: ...ng vacuum with dry nitrogen Check Defrost Thermostat The defrost thermostat is usually located on the lowest liquid leaving circuit of the left condenser coil see Fig 27 The thermostat closes at 32_F...

Page 33: ...nt line voltage Determine cause and correct Blocked condenser Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace...

Page 34: ...LECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOU...

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