background image

I

Red LED—Displays ON when fan is energized.

J

Red LED—Displays ON when first-stage cooling is
energized.

K

Red LED—Displays ON when second-stage cooling is
energized.

L

Red LED—Displays ON when reversing valve is ener-
gized.

M

Red LED—Displays ON when first-stage heat is
energized.

N

Red LED—Displays ON when second-stage heat
is energized.

O

J2 (Not Shown)—Cut for 50 hz operation. Lo-
cated under plastic housing approximately 1 in.
above comprotec override.

Table 2—Troubleshooting

LED CODES

ERROR DESCRIPTION

ACTION REQUIRED

Green flashes 1 time every sec and no
other LEDs are flashing.

Normal operation.

None.

Green flashes 1 time and Red flashes 1
time

Duct temperature sensor. First-stage heat
limit exceeded; heat will be locked out.

Wait until duct temperature cools below
exceeded temperature trip. (Heat leaving
air temperature trip limits set at LAT limits
POT on central control circuit board; range
is 110° to 175°F.)

Green flashes 1 time and Red flashes 2
times

Duct temperature sensor. Second-stage
heat limit exceeded.

Wait until duct temperature cools below
exceeded temperature trip. Range is 105°
to 155°F.

Green flashes 1 time and Red flashes 3
times

Duct temperature sensor. First-stage cool
limit exceeded; cool will be locked out.

Wait until duct temperature raises above
exceeded temperature trip (45°F).

Green flashes 1 time and Red flashes 4
times

Duct temperature sensor. Second-stage
cool limit exceeded.

Wait until duct temperature raises above
exceeded temperature trip (50°F).

Green flashes 1 time and Red flashes 5
times

HP temperature sensor. First-stage heat
limit exceeded; heat will be locked out.

Wait until HP temperature cools below ex-
ceeded temperature trip. Fixed at 110°F.

Green flashes 2 times and Red flashes 1
time

HP temperature sensor error. Second-
stage heat limit exceeded.

Wait until HP temperature cools below ex-
ceeded temperature trip. Fixed at 105°F.

Green flashes 2 times and Red flashes 2
times

HP temperature sensor. First-stage cool
limit exceeded; cool will be locked out.

Wait until duct temperature raises above
exceeded temperature trip (45°F).

Green flashes 2 times and Red flashes 3
times

HP temperature sensor. Second-stage cool
limit exceeded.

Wait until duct temperature raises above
exceeded temperature trip (50°F).

Green flashes 2 times and Red flashes 4
times

1. Duct temperature sensor.
2. Temperature sensor is shorted.

1. Verify that duct temperature sensor or
10k ohm resistor is attached to control cen-
ter at duct temperature connectors.
2. Replace duct temperature sensor.

Green flashes 2 times and Red flashes 5
times

1. Duct temperature sensor.
2. Temperature sensor is open.

1. Verify that duct temperature sensor or
10k ohm resistor is attached to control cen-
ter at duct temperature connectors.
2. Replace duct temperature sensor.

Green flashes 3 times and Red flashes 1
time

1. HP temperature sensor.
2. Temperature sensor is shorted.

1. Verify that HP temperature sensor or
10k ohm resistor is attached to control cen-
ter at HP temperature connectors.
2. Replace HP temperature sensor.

Green flashes 3 times and Red flashes 2
times

1. HP temperature sensor.
2. Temperature sensor is open.

1. Verify that HP temperature sensor or
10k ohm resistor is attached to control cen-
ter at HP temperature connectors.
2. Replace HP temperature sensor.

Green flashes 3 times and Red flashes 3
times

Damper fuse blown.

1. Check for short circuits on damper wire
connections at the dampers and control
center.
2. Replace damper fuse.
3. Check damper operation, may need to
be replaced.

Green flashes 3 times and Red flashes 4
times

Fatal control center circuit board failure.

Replace control center.

10

Summary of Contents for WeatherMaker Two-Zone

Page 1: ...F and 150 F 2 Use vibration isolators flex connectors on zone dampers and ductwork to minimize noise 3 Place dampers away from areas that may be noise sensitive 4 TXV is required in air conditioning...

Page 2: ...mark on the end of the damper shaft represents the position of the damper blade NOTE Insulate damper using 1 1 2 in insulation check local codes In areas where excessive condensing may occur carefully...

Page 3: ...NOTE All zone dampers and ductwork must be properly sup ported according to local codes or SMACNA standards RECTANGULAR FIBROUS GLASS DUCTWORK 1 Insert 1 end of zone damper into 1 end of fibrous glas...

Page 4: ...e thermostat demand warrants Turn off heating or cooling equipment when all zones are satisfied Open all zone dampers when equipment is turned off after 90 sec delay This is the basic sequence of oper...

Page 5: ...ortant that this tempera ture is properly set For gas or oil furnaces the temperature limit will be in the higher temperature range For heat pumps the temperature setting should always be in the lower...

Page 6: ...4 F A E C K J I H L M N 2 3 1 ZONE 1 I O CENTER CONNECTIONS G G Y2 Y2 Y1 Y1 R R W1 W1 W2 W2 C C THERMOSTAT SUBBASE CONNECTIONS ONLY HOOKUP C WHEN SUPPLIED BY THERMOSTAT HOOKUP WHEN USING APPLICABLE TW...

Page 7: ...C Y Y2 R 24 VAC HOT TWO ZONE BOARD THERMOSTAT INPUT 24 VAC COMM HEAT STAGE 1 COOL STAGE 2 FAN HEAT STAGE 2 COOL STAGE 1 N A TROUBLE OUTDOOR SENSOR CONNECTION TWO STAGE HEAT TWO STAGE COOL SEE NOTES 1...

Page 8: ...A TROUBLE OUTDOOR SENSOR CONNECTION TWO STAGE HEAT TWO STAGE COOL SEE NOTES 1 2 AND 3 O W2 B C G Y1 W1 Y2 R C L S1 S2 W2 W W1 G Y Y2 O W2 Y1 W2 R 24 VAC HOT TWO ZONE BOARD THERMOSTAT INPUT FAN HEAT ST...

Page 9: ...proper air temperatures DTO A Damper Fuse Protects damper from electrical dam age 3 Amp B High Heating Temperature Trip Limit Setting When DTO is On temperature is sensed by duct temperature sensor Wh...

Page 10: ...2 times and Red flashes 1 time HP temperature sensor error Second stage heat limit exceeded Wait until HP temperature cools below ex ceeded temperature trip Fixed at 105 F Green flashes 2 times and R...

Page 11: ...391 124 3469 1 288 167 1480 0 645 39 26 686 3 637 82 8776 2 337 126 3340 1 252 169 1431 0 626 41 25 396 3 587 84 8407 2 284 127 3217 1 217 171 1385 0 608 43 24 171 3 537 86 8056 2 231 129 3099 1 183 1...

Page 12: ...Y C W R G Y C RH G W2 W1 Y1 Y2 O B RC TWO ZONE SYSTEM Fig 18 FK4C Fan Coil With Single Speed Air Conditioner A97299 SINGLE SPEED AIR CONDITIONER FK4C FAN COIL C Y G W2 Y Y2 C R Y1 O RH G W2 W1 Y1 Y2...

Page 13: ...RH G W2 W1 Y1 Y2 O B RC TWO ZONE SYSTEM See note 2 Fig 22 FK4C Fan Coil With 2 Speed Air Conditioner A97303 RH G W2 W1 Y1 Y2 O B RC 2 SPEED AIR CONDITIONER FK4C FAN COIL TWO ZONE SYSTEM R G R C W1 W2...

Page 14: ...T C Y 2 1 3 OUTDOOR THERMOSTAT KHAOT0301FST See notes 4 5 6 and 7 KHAIC0101AAA Fig 24 Two Stage or Variable Speed Furnace With Single Speed Heat Pump A97305 2 STAGE OR VARIABLE SPEED FURNACE TWO ZONE...

Page 15: ...W3 C R Y Y2 O L E Y1 C W2 Y O RH G W2 W1 Y1 Y2 O B RC See notes 1 and 3 Fig 28 Two Stage or Variable Speed Furnace With 2 Speed Heat Pump A97309 2 SPEED HEAT PUMP 2 STAGE OR VARIABLE SPEED FURNACE C...

Page 16: ...rmostat AUTO CHANGEOVER mode with dual fuel applications keep both thermostats in same mode heating or cooling 7 Configure Two Zone Control board jumpers for J1 T stat Fnc J3 Equipmt HP J4 Fnc Ht w fa...

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