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Table 3 shows a temperature/ohm/voltage relationship to help aid in troubleshooting the WeatherMaker Two-Zone System. This table will
evaluate both the Duct/HP temperature sensor operation. Use a digital multimeter to perform the following:
To verify a sensor is good, disconnect both leads from the I/O board and measure the resistance through the sensor. Match ohm reading to table
and compare temperature reading on table to ambient temperature surrounding sensor (Accuracy should be

±

5-10 percent). Example: if 10.92k

ohms are measured, this equals approximately 73°F.
To verify if I/O board is normal, reattach sensor to I/O board, set meter to 5vdc, and measure voltage across terminal connections. Match voltage
reading to temperature reading in chart. The ambient temperature surrounding sensor should be

±

5-10 percent. Example: 2.61vdc is

approximately 73°F.

Table 3—Temperature/Ohm/Voltage Relationship

TEMP °F

OHMS

VOLTS

TEMP °F

OHMS

VOLTS

TEMP °F

OHMS

VOLTS

TEMP °F

OHMS

VOLTS

30

34,367

3.873

73

10,921

2.610

117

4042

1.439

160

1693

0.724

32

32,654

3.828

75

10,449

2.555

118

3889

1.400

162

1637

0.703

34

31,030

3.781

77

10,000

2.500

120

3743

1.362

163

1582

0.683

36

29,498

3.734

79

9571

2.445

122

3603

1.324

165

1530

0.663

37

28,052

3.686

81

9164

2.391

124

3469

1.288

167

1480

0.645

39

26,686

3.637

82

8776

2.337

126

3340

1.252

169

1431

0.626

41

25,396

3.587

84

8407

2.284

127

3217

1.217

171

1385

0.608

43

24,171

3.537

86

8056

2.231

129

3099

1.183

172

1340

0.591

45

23,013

3.485

88

7720

2.178

131

2986

1.150

174

1297

0.574

46

21,918

3.433

90

7401

2.127

133

2878

1.117

176

1255

0.558

48

20,883

3.381

91

7096

2.075

135

2774

1.086

178

1215

0.542

50

19,903

3.328

93

6806

2.025

136

2675

1.055

180

1177

0.527

52

18,972

3.274

95

6530

1.975

138

2579

1.025

181

1140

0.512

54

18,090

3.220

97

6266

1.926

140

2488

0.996

183

1104

0.497

55

17,255

3.165

99

6014

1.878

142

2400

0.968

185

1010

0.483

57

16,464

3.111

100

5774

1.830

144

2315

0.940

187

1037

0.470

59

15,714

3.056

102

5546

1.784

145

2235

0.913

189

1005

0.457

61

15,000

3.000

104

5327

1.738

147

2157

0.887

190

974

0.444

63

14,323

2.944

106

5117

1.692

149

2083

0.862

64

13,681

2.889

108

4918

1.648

151

2011

0.837

66

13,071

2.833

109

4727

1.605

153

1943

0.813

68

12,493

2.777

111

4544

1.562

154

1876

0.790

70

11,942

2.721

113

4370

1.521

156

1813

0.767

72

11,418

2.666

115

4203

1.480

158

1752

0.745

WIRING DIAGRAMS

Table 4—Wiring Diagram Reference

OUTDOOR

UNIT

SINGLE-SPEED

AIR CONDITIONER

TWO-SPEED

AIR CONDITIONER

SINGLE-SPEED

HEAT PUMP

TWO-SPEED

HEAT PUMP

Single-Stage Furnace

Fig. 15

Fig. 19

Fig. 23

Fig. 27

Two-Stage Furnace

Fig. 16

Fig. 20

Fig. 24

Fig. 28

Typical Fan Coil

Fig. 17

Fig. 21

Fig. 25

Fig. 29

FK4C Fan Coil

Fig. 18

Fig. 22

Fig. 26

Fig. 30

11

Summary of Contents for WeatherMaker Two-Zone

Page 1: ...F and 150 F 2 Use vibration isolators flex connectors on zone dampers and ductwork to minimize noise 3 Place dampers away from areas that may be noise sensitive 4 TXV is required in air conditioning...

Page 2: ...mark on the end of the damper shaft represents the position of the damper blade NOTE Insulate damper using 1 1 2 in insulation check local codes In areas where excessive condensing may occur carefully...

Page 3: ...NOTE All zone dampers and ductwork must be properly sup ported according to local codes or SMACNA standards RECTANGULAR FIBROUS GLASS DUCTWORK 1 Insert 1 end of zone damper into 1 end of fibrous glas...

Page 4: ...e thermostat demand warrants Turn off heating or cooling equipment when all zones are satisfied Open all zone dampers when equipment is turned off after 90 sec delay This is the basic sequence of oper...

Page 5: ...ortant that this tempera ture is properly set For gas or oil furnaces the temperature limit will be in the higher temperature range For heat pumps the temperature setting should always be in the lower...

Page 6: ...4 F A E C K J I H L M N 2 3 1 ZONE 1 I O CENTER CONNECTIONS G G Y2 Y2 Y1 Y1 R R W1 W1 W2 W2 C C THERMOSTAT SUBBASE CONNECTIONS ONLY HOOKUP C WHEN SUPPLIED BY THERMOSTAT HOOKUP WHEN USING APPLICABLE TW...

Page 7: ...C Y Y2 R 24 VAC HOT TWO ZONE BOARD THERMOSTAT INPUT 24 VAC COMM HEAT STAGE 1 COOL STAGE 2 FAN HEAT STAGE 2 COOL STAGE 1 N A TROUBLE OUTDOOR SENSOR CONNECTION TWO STAGE HEAT TWO STAGE COOL SEE NOTES 1...

Page 8: ...A TROUBLE OUTDOOR SENSOR CONNECTION TWO STAGE HEAT TWO STAGE COOL SEE NOTES 1 2 AND 3 O W2 B C G Y1 W1 Y2 R C L S1 S2 W2 W W1 G Y Y2 O W2 Y1 W2 R 24 VAC HOT TWO ZONE BOARD THERMOSTAT INPUT FAN HEAT ST...

Page 9: ...proper air temperatures DTO A Damper Fuse Protects damper from electrical dam age 3 Amp B High Heating Temperature Trip Limit Setting When DTO is On temperature is sensed by duct temperature sensor Wh...

Page 10: ...2 times and Red flashes 1 time HP temperature sensor error Second stage heat limit exceeded Wait until HP temperature cools below ex ceeded temperature trip Fixed at 105 F Green flashes 2 times and R...

Page 11: ...391 124 3469 1 288 167 1480 0 645 39 26 686 3 637 82 8776 2 337 126 3340 1 252 169 1431 0 626 41 25 396 3 587 84 8407 2 284 127 3217 1 217 171 1385 0 608 43 24 171 3 537 86 8056 2 231 129 3099 1 183 1...

Page 12: ...Y C W R G Y C RH G W2 W1 Y1 Y2 O B RC TWO ZONE SYSTEM Fig 18 FK4C Fan Coil With Single Speed Air Conditioner A97299 SINGLE SPEED AIR CONDITIONER FK4C FAN COIL C Y G W2 Y Y2 C R Y1 O RH G W2 W1 Y1 Y2...

Page 13: ...RH G W2 W1 Y1 Y2 O B RC TWO ZONE SYSTEM See note 2 Fig 22 FK4C Fan Coil With 2 Speed Air Conditioner A97303 RH G W2 W1 Y1 Y2 O B RC 2 SPEED AIR CONDITIONER FK4C FAN COIL TWO ZONE SYSTEM R G R C W1 W2...

Page 14: ...T C Y 2 1 3 OUTDOOR THERMOSTAT KHAOT0301FST See notes 4 5 6 and 7 KHAIC0101AAA Fig 24 Two Stage or Variable Speed Furnace With Single Speed Heat Pump A97305 2 STAGE OR VARIABLE SPEED FURNACE TWO ZONE...

Page 15: ...W3 C R Y Y2 O L E Y1 C W2 Y O RH G W2 W1 Y1 Y2 O B RC See notes 1 and 3 Fig 28 Two Stage or Variable Speed Furnace With 2 Speed Heat Pump A97309 2 SPEED HEAT PUMP 2 STAGE OR VARIABLE SPEED FURNACE C...

Page 16: ...rmostat AUTO CHANGEOVER mode with dual fuel applications keep both thermostats in same mode heating or cooling 7 Configure Two Zone Control board jumpers for J1 T stat Fnc J3 Equipmt HP J4 Fnc Ht w fa...

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