GSi Grain PNEG-1509 Troubleshooting And Reference Manual Download Page 1

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Troubleshooting and
Reference Manual

2006 Edition
PNEG-1509

Portable Dryer
Touch Screen
Controls

PNEG-1509

Date: 3-31-2006

Summary of Contents for Grain PNEG-1509

Page 1: ...Troubleshooting and Reference Manual 2006 Edition PNEG 1509 Portable Dryer Touch Screen Controls PNEG 1509 Date 3 31 2006...

Page 2: ...SELECT TIMER SCREEN 18 MODIFY TIMER SCREEN 19 MODIFY TEMP SCREEN 20 MODIFYING PLENUM OR GRAIN SETPOINT 21 SELECT DRYER MODEL 22 SELECT BURNER MODE 23 MODIFY BURNER DIFFERENTIAL 24 AIR SWITCH TESTING S...

Page 3: ...R CONTROL PANEL WIRING 380 440 575 VOLT 49 UPPER TERMINAL STRIP 50 AC INPUT WIRING 51 MAIN I O BOARD IDENTIFICATION 52 FAN HEATER BOX WIRING 53 FENWAL BOARD WIRING 54 12 VDC WIRING TO SWITCHES 2 FAN 5...

Page 4: ...t or three phase 230 460 575 volt electrical power Also 380 volt 50Hz The GSI Group Inc recommends contacting your local power com pany and having a representative survey your installation so the wiri...

Page 5: ...ore places to access more features and information by using the touch screen Here are some examples below Burner Mode On Off or Hi Low Burner Differential Adjustable from 1 Degree to 5 Degrees Set Tim...

Page 6: ...ommands and data itself or passes them on to the pertinent slave nodes A typical layout of the Dryer network is presented below The network may be maximally expanded to include 1 Host ICOP 1 Display I...

Page 7: ...RT Figure 2 USB Port Location 2 Locate the USB port on the bottom of the Dryer Control Computer see figure 2 The Dryer Control Computer is on the back side of the dryer control panel CONTROL POWER SWI...

Page 8: ...te Change Program button will allow you to change to a different program that is already on the computer hard drive Figure 4 Boot Screen USB FLASH DRIVE INSTALLED Figure 3 USB Flash Drive inserted in...

Page 9: ...control computer hard drive Figure 5 Copying files from USB flash drive to dryer control computer 7 After the program files are transfered the Boot loader screen will appear Begin by touching the Scan...

Page 10: ...ure 8 Select Program 9 Touch the Select Program button Figure 7 Network Scan Complete 8 After the scan is complete the Display I O Main I O Moisture Control and the Fan Heater s should be shown as Not...

Page 11: ...t Dryer Program 10 Select the program file you want to upload by touching the Move Up and Move Down buttons until the desired program file is highlighted Touch the Accept Exit button ACCEPT EXIT BUTTO...

Page 12: ...detected in the scan Each circuit board listed will have to be reprogrammed so this may take a few minutes File upload progress for circuit board that is highlighted is displayed in the box above see...

Page 13: ...RYER BUTTON Figure 13 Exit to Dryer 14 The program upload procedure was successful Touch the Exit To Dryer button to exit bootloader and start the dryer 15 The dryer will begin running the program tha...

Page 14: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 14 Figure 14 Program Upload Complete 16 The dryer control is now ready to operate the dryer PROGRAMMING INSTRUCTIONS...

Page 15: ...neg 1509 Troubleshooting 15 FRONT TOUCH SCREEN DISPLAY SHOWING DATA COLUMN MODE CHOOSE FREQUENCY OF SAMPLING TIME VIEW THE FOLLOWING SAMPLE TIME DATE GRAIN TEMP IN OUT GRAIN MOISTURE IN OUT METER ROLL...

Page 16: ...ubleshooting 16 FRONT TOUCH SCREEN DISPLAY SHOWING DATA GRAPH MODE CHOOSE FREQUENCY OF SAMPLING TIME CHOICE OF WHICH TO VIEW SAMPLING TIME DATE GRAIN TEMP IN OUT GRAIN MOISTURE IN OUT DRYER PLENUM TEM...

Page 17: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 17 SETUP PARAMETERS THIS SCREEN COMES AFTER SELECTING SETUP ON TOUCH SCREEN SELECT WHICH YOU WANT TO MODIFY...

Page 18: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 18 SELECT TIMER SCREEN TOUCH TIMERS BUTTON ON THE MAIN TOUCH SCREEN SELECT WHICH TIMER TO MODIFY MODIFY TIMER SCREEN COMES UP NEXT PAGE...

Page 19: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 19 MODIFY TIMER SCREEN AFTER SELECTING WHICH TIMER TO MODIFY SELECT DESIRED TIME TOUCH ACCEPT...

Page 20: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 20 MODIFY TEMP SCREEN SELECT WHICH TEMP TO MODIFY MODIFY TEMP SCREEN COMES UP NEXT PAGE...

Page 21: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 21 SELECT DISIRED SETPOINT TOUCH ACCEPT MODIFYING PLENUM OR GRAIN SETPOINT...

Page 22: ...THIS SHOULD BE ALREADY SET AT FACTORY DRYER SETUP MUST BE DONE CORRECTLY FOR DRYER TO RUN PROPERLY TOUCH SETUP BUTTON MAIN TOUCH SCREEN SELECT DRYER MODEL BUTTON DRYER HARDWARE SCREEN COMES UP SELECT...

Page 23: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 23 TOUCH SETUP BUTTON MAIN TOUCH SCREEN TOUCH BURNER MODE BUTTON SELECT HI LOW OR ON OFF MODE TOUCH ACCEPT SELECT BURNER MODE...

Page 24: ...roubleshooting Pneg 1509 Troubleshooting 24 TOUCH SETUP BUTTON MAIN TOUCH SCREEN TOUCH ON OFF DIFFERENTIAL BUTTON SELECT WHICH BURNER TO MODIFY SELECT DIFFERENTIAL 1 TO 5 DEGREES TOUCH ACCEPT MODIFY B...

Page 25: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 25 TOUCH SETUP BUTTON MAIN TOUCH SCREEN TOUCH DIAGNOSTIC BUTTON SELECT WHICH FAN SELECT ENABLE OR DISABLE TOUCH EXIT AIR SWITCH TESTING...

Page 26: ...ng Pneg 1509 Troubleshooting 26 TOUCH SETUP BUTTON MAIN TOUCH SCREEN TOUCH DIAGNOSTIC BUTTON SELECT DISPLAY I O TESTING BUTTON CHECK LIGHT OUTPUT BY CHANGING SWITCH POSITION EXIT AFTER TESTING CHECK D...

Page 27: ...oting Pneg 1509 Troubleshooting 27 TOUCH SETUP BUTTON MAIN TOUCH SCREEN TOUCH DIAGNOSTIC BUTTON SELECT DISPLAY I O TESTING BUTTON CHECK SWITCH INPUT BY CHANGING SWITCH POSITION CHECK DISPLAY I O SWITC...

Page 28: ...ting 28 PRESS THE METER ROLL SPEED KNOB THIS SCREEN WILL APPEAR THE ONE HIGHLIGHTED IS THE ONE YOU WILL BE ADJUSTING PUSH THE KNOB AGAIN WILL CHANGE WHICH ONE IS HIGHLIGHTED SET DESIRED METER ROLL SPE...

Page 29: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 29 SHOWS WHERE WHAT ERROR OCCURRED CHECK ERROR CORRECT ERROR PRESS STOP BUTTON TO CLEAR SHUTDOWN ERROR SCREEN...

Page 30: ...leshooting 30 SHUTDOWN HISTORY SCREEN TOUCH THE VIEW BUTTON ON MAIN TOUCH SCREEN SELECT SHUTDOWN HISTORY BUTTON SORT BY WARNING DATE TIME OR BY BOARD FOLLOWING CHOICES KEEP A RUNNING HISTORY COPY HIST...

Page 31: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 31 TOUCH SETUP BUTTON MAIN TOUCH SCREEN SET TIME DATE TOUCH SET TIME DATE BUTTON SET TIME DATE EXIT OUT...

Page 32: ...how WARNING at the top followed by what error has occurred with a HELP button to press on The HELP button may not be active at first but will be as we do more updating After the error has been correct...

Page 33: ...ontacts To these contacts from the I O board is sent 12 VDC when the overload opens so do these contacts Below will indicate which terminals to check for that particular overload shutdown Simply check...

Page 34: ...on Hardware Safety System Failed This indicates that the hardware safety on the board has lost 12 vdc This must have 12 vdc at all times for safety circuit to work properly Check the jumper on the boa...

Page 35: ...he rear or front depending on the model of the dryer The box is mounted on the end of the meter roll drive shaft The 12 VDC is sent out to the meter roll sensor which in turn sends a pulse signal back...

Page 36: ...will need a straight blade screwdriver and turn the adjusting screw counterclockwise This will make it more sensitive to air pressure therefore the light will come on sooner If this does not solve the...

Page 37: ...Switch If the light illuminates after the fan reaches full speed or did not illumi nate at all and the dryer shut down then the air switch needs to be made more sensitive Turn adjustment screw in the...

Page 38: ...on up to Housing 6 Hi Limit depending on the size of the dryer After pressing the reset for housing hi limit you should have a LED on beside the Housing Hi Limit terminal J4 09 This is on the fan hea...

Page 39: ...an box which is attached to the fan heater housing You can gain access to the igniter by removing the cover off the side of the fan heater housing or by entering through the rear door of the dryer CAU...

Page 40: ...e shutdown occurred After the hi limit closes again there should be a LED on beside the Vapor Hi Limit terminal J4 08 This is on the fan heater interface board where the row of LED s are located If yo...

Page 41: ...plenum the open occurred Plenum Temp Sensor Ground J3 02 Plenum Temp Sensor J3 01 Burner Grain Overheat This occurs when the grain temperature in one of the grain columns has reached 210 F degrees Th...

Page 42: ...3 03 If you think you might have either a bad plenum or grain sensor check the location and testing procedures drawing There is also a Resistance Temperature chart to compare the resistance of the sen...

Page 43: ...n of the dryer That conduit terminates at a white plastic 4 x4 junction box This box is located on the front of the dryer to the right of the fan heater Facing the front of the dryer From that point t...

Page 44: ...9 6 245 406 42 24 707 76 10 247 110 4 663 144 2 297 178 1 212 212 678 4 246 400 43 24 040 77 10 000 111 4 562 145 2 252 179 1 190 213 667 5 247 394 1 44 23 394 78 9 760 112 4 463 146 2 208 180 1 169 2...

Page 45: ...you need to test by identifying the wire routing 4 The grain sensor wires are the small white 26 ga and are connected to a 18 ga wh blk and a 18 ga black wire with 2 of the smaller 26ga grain sensor...

Page 46: ...bracket 22 Butt connect together one wire from each of the grain sensors 23 Connect one of the remaining grain sensor wires to the black 18 ga wire 24 Connect the other remaining grain sensor to the...

Page 47: ...doesn t 12K go back to the white junction boxes as indicated On a stack dryer with multiple fan heaters the sensors will be terminated on the bottom heater board of the second module It does not matte...

Page 48: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 48 UPPER PANEL CONTROL WIRING 230 VOLTS...

Page 49: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 49 UPPER PANEL CONTROL WIRING 380 440 575 VOLTS...

Page 50: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 50 UPPER TERMINAL STRIP LOCATED IN THE UPPER PANEL...

Page 51: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 51 AC INPUT WIRING...

Page 52: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 52 MAIN I O BOARD IDENTIFICATION LOCATED IN THE UPPER PANEL...

Page 53: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 53 FAN HEATER BOX WIRING PART D03 0730...

Page 54: ...No HF 4624 R FenwalFlame Detection Board 110VAC SUPPLIED FROM FH BOARD J2 03 SOLENOID 110VAC NEUTRAL J2 04 110 VAC NEUTRAL J2 04 SOLENOID 110VAC FROM FENWAL BOARD TO FH BOARD V1 J1 01 ALARM NOT USED F...

Page 55: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 55 12 VDC WIRING TO SWITCHES EXAMPLE 2 FAN...

Page 56: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 56 12 VDC WIRING TO SWITCHES EXAMPLE 3 FAN...

Page 57: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 57 12 VDC WIRING TO SWITCHES EXAMPLE 4 FAN...

Page 58: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 58 12 VDC WIRING TO SWITCHES EXAMPLE 6 FAN...

Page 59: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 59 SWITCH INPUT TO BOARD WIRING EXAMPLE 2 FAN...

Page 60: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 60 SWITCH INPUT TO BOARD WIRING EXAMPLE 3 FAN...

Page 61: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 61 SWITCH INPUT TO BOARD WIRING EXAMPLE 4 FAN...

Page 62: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 62 SWITCH INPUT TO BOARD WIRING EXAMPLE 6 FAN...

Page 63: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 63 LAMP INPUT WIRING EXAMPLE 2 FAN...

Page 64: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 64 LAMP INPUT WIRING EXAMPLE 3 FAN...

Page 65: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 65 LAMP INPUT WIRING EXAMPLE 4 FAN...

Page 66: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 66 LAMP INPUT WIRING EXAMPLE 6 FAN...

Page 67: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 67 MOISTURE CONTROL HOOKUP...

Page 68: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 68 MOISTURE CONTROL BOARD IDENTIFICATION LOCATED IN THE LOWER PANEL PART D03 0725...

Page 69: ...Wiring Reference Troubleshooting Pneg 1509 Troubleshooting 69 SWITCH I O BOARD IDENTIFICATION LOCATED ON BACK OF LOWER PANEL DOOR...

Page 70: ...wed in all cases Authorities having jurisdiction should be consulted before installation occurs Copyright 2006 by The GSI Group Printed in the USA The GSI Group Inc 1004 E Illinois St Assumption IL 62...

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