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Step 6—Check Indoor Expansion Device

For proper unit operation and reliability, units must be
installed with factory-supplied balance port hard shutoff TXV
specifically designed to operate with Puron® two-speed unit.
Do not install with evaporator coils having capillary tube
metering devices.

FURNACE COILS

Remove existing AccuRater® piston from indoor coil and install
factory-supplied TXV.

IMPORTANT:

The TXV should be mounted as close to the

indoor coil as possible and in a vertical, upright position. Avoid
mounting the inlet tube vertically down. A factory-supplied or
approved filter drier must be installed in the liquid line.

Install TXV kit to indoor coil as follows:

Installing TXV in Place of Piston

1. Ensure coil has not been exposed to refrigerant pressure.

2. Remove indoor coil inlet tube at piston body inlet. Use

back-up wrench to prevent damage.

3. Remove piston retainer, being careful not to damage sealing

surface of O-ring.

4. Remove and discard factory-installed piston. (Replace retainer

if O-ring is damaged.)

5. Reinstall piston retainer in piston body.

6. Replace indoor coil inlet tube. Use back-up wrench to prevent

damage.

To prevent damage to the unit, use a brazing shield and wrap
TXV with wet cloth.

7. Sweat swivel adapter (See Fig. 6D) to inlet of indoor coil and

attach to TXV (See Fig. 6A) outlet. Use backup wrench to
avoid damage to tubing or valve. Sweat inlet of TXV, marked
“IN,” to liquid line. Avoid excessive heat which could damage
valve.

8. Install vapor elbow (See Fig. 6B) with equalizer adapter to

suction tube of line set and suction connection to indoor coil.
Adapter has a 1/4-in. male flare connector for attaching
equalizer tube.

9. Connect equalizer tube of TXV to 1/4-in. equalizer fitting on

vapor line adapter.

10. Attach TXV bulb to horizontal section of suction line using

bulb strap provided. (See Fig. 6C.) Insulate bulb with factory-
supplied insulation tape (See Fig. 6E). See Fig. 7 for correct
positioning of sensing bulb.

11. Proceed with remainder of unit installation.

FAN COILS

Indoor unit (fan coil) does NOT contain a balance port hard
shut-off TXV specifically designed for Puron® two-speed TXV.
Changeout is required.

Replacing R-22 TXV or Non-Balance Port Puron® TXV on
Indoor Coil

1. Pump system down to 2 psig and recover refrigerant.

2. Remove coil access panel and fitting door from cabinet.

3. Remove and save TXV support clamp using a 5/16-in. nut

driver.

4. Remove TXV using a backup wrench on flare connections to

prevent damage to tubing.

5. Using wire cutters, cut equalizer tube off flush with vapor tube

inside cabinet.

6. Remove bulb from vapor tube inside cabinet.

7. Braze equalizer stub-tube closed. Use protective barrier as

necessary to prevent damage to drain pan.

IMPORTANT:

Route the equalizer tube of approved factory

supplied Puron® TXV through suction line connection opening in
fitting door prior to replacing fitting panel around tubing.

8. Install TXV (Fig. 6A) with 3/8-in. copper inlet tube through

small hole in service panel. Use wrench and backup wrench,
to avoid damage to tubing valve.

9. Reinstall TXV support clamp (removed in item 3).

10. Attach TXV bulb to vapor tube inside cabinet in same location

as original was removed from using supplied bulb strap (See
Fig. 6C). Insulate bulb with factory-supplied insulation tape
(See Fig. 6E). See Fig. 7 for correct positioning of sensing
bulb.

Fig. 5—TXV Installed

A91277

THERMOSTATIC
EXPANSION
VALVE

EQUALIZER
TUBE

SENSING
BULB

COIL

Fig. 6—TXV Kit Contents

A01418

A

B

D

INLET

COIL

E

BULB

INSULATION

TAPE

C

3

Summary of Contents for WeatherMaker 38YDB

Page 1: ...ing label Electrical shock can cause personal injury or death Puron R 410A systems operate at higher pressures than standard R 22 systems Be certain that service equipment is rated for R 410A Some R 2...

Page 2: ...e of unit and 12 in on all remaining sides must be maintained Maintain a distance of 24 in between units Position so water snow or ice from roof or eaves cannot fall directly on unit On rooftop applic...

Page 3: ...lizer tube 9 Connect equalizer tube of TXV to 1 4 in equalizer fitting on vapor line adapter 10 Attach TXV bulb to horizontal section of suction line using bulb strap provided See Fig 6C Insulate bulb...

Page 4: ...o indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition Tubing diameters listed in Table 1 are adequate for equivalent lengths up to 50...

Page 5: ...d tight Step 8 Make Electrical Connections To avoid personal injury or death do not supply power to unit with compressor terminal box cover removed Be sure field wiring complies with local and nationa...

Page 6: ...HV 58UXV or 58MVP gas furnace no LCC is required The LCC for standard PSC blower products consists of a standard humidistat which opens contacts on humidity rise and a pilot duty relay with 24v coil N...

Page 7: ...are not equipped with Schrader valves To prevent personal injury make sure gage manifold is connected to the valve gage ports before moving valves off fully back seated position Wear safety glasses an...

Page 8: ...ions See Table 4 for codes and definitions Table 4 also provides the order of signal importance NOTE Only one code will be displayed on the outdoor unit control board the most recent with the highest...

Page 9: ...TROL MODEL RH See notes 1 2 3 6 9 and 10 A01421 O W2 W W1 Y1 W2 G R THERMIDISTAT CONTROL MODEL RH SINGLE STAGE FURNACE TWO SPEED HEAT PUMP W G Y C Y2 W1 R Y1 O C DHUM HUM B S1 S2 R C HEAT STAGE 3 COOL...

Page 10: ...B S1 S2 R W2 O Y1 R COM HUM PL9 10 DEHUM HEAT STAGE 3 FURNACE COOL HEAT STAGE 1 COMPRESSOR LO COOL HEAT STAGE 2 COMPRESSOR HI RVS COOLING FAN 24 VAC HOT 24 VAC COMM RVS SENSING N A OUTDOOR SENSOR CON...

Page 11: ...and wiring information 4 Non Programmable Model 2S01 B when used in heat pump installations jumper R19 NOT cut uses O W2 to control reversing valve 5 Furnace must control its own second stage operatio...

Page 12: ...oses anytime after the 15 minute delay then resume operation on call for Y1 and or Y2 HEATING VAPOR PRESSURE SWITCH PressureGuard This outdoor unit is equipped with a heating vapor pressure limiting d...

Page 13: ...ve User s Manual with owner Explain system operation and periodic maintenance requirements outlined in manual 4 Fill out Dealer Installation Checklist and place in customer file CARE AND MAINTENANCE F...

Page 14: ...PNK YEL PNK YEL PNK BRN BRN BLK BLK BLK ORN RVS ORN RED BLU CH 11 21 23 23 YEL BLK BLK BLK CL 11 21 H C START COMP RELAY BRN CAP L2 L1 EQUIPGND DUALCAPACITY A B C D BLU BRN BRN BLK YEL BRN VPS BLK C O...

Page 15: ...RSUPPLY TIME MIN DEFROST VH L 2 ODF CCH VC RED YEL BLK BLU BRN PL5 PL4 PL3 YEL BLU BRN YEL OCT OAT LPS HPS Fig 19 Wiring Diagram 060 A01420 CONNECTION DIAGRAM OCT t LPS HPS OAT t LO HI TO INDOOR UNIT...

Page 16: ...1 38ydb3si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 5a 5a PC 101 Catalog No 533 8004...

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