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START-UP

Use the Carrier network communication software to start up

and configure the bypass coil controller.

All set-up and set point configurations are factory-set and

field-adjustable.

Changes can be made using the System Pilot or Carrier

software. During start-up, the System Pilot or Carrier software
can also be used to verify communication with the bypass
controller.

For specific operating instructions, refer to the literature

provided with the System Pilot or Carrier software.

Perform System Checkout —

To check out the sys-

tem, perform the following:

1. Apply 24 vac power to the bypass controller.
2. Using the System Pilot, upload the controller from

address 0,141 (default address). The address may be set at
this time. The address should be set to 1 higher than the
monitor or the linkage coordinator.

3. Access the bypass controller commissioning and mainte-

nance tables.

4. If the terminal damper closes in the clockwise direction,

then no adjustment is required. If the terminal damper
opens in the clockwise direction, set the CW Rotation
point to OPEN.

5. Force the Bypass Commis point to Enable.
6. Force the Damper Calibration point to Enable. The auto-

matic bypass damper calibration process will begin. The
bypass controller will verify that the air source fan is off.
Communication with the linkage coordinator is required.
Make sure the linkage coordinator and the Bypass
Controller are addressed correctly.
NOTE: If the Bypass Controller is in local mode (stand
alone), the user must make sure the duct static pressure is
0 to enable damper calibration.
If the fan is turned on, the Damper Calibration process
will be aborted. The bypass damper will travel to its min-
imum and maximum positions. The damper positions
will be saved and used by the bypass controller. When the
damper calibration process is complete, the bypass con-
troller will automatically return the point to Disable.

7. Force the Zero Pressure Sensor Cal point to Enable. The

bypass controller verify that the air source fan is off. If the
fan is turned on, the Zero Pressure Sensor Calibration
process will be aborted. The bypass controller will auto-
matically calibrate the zero value of the pressure sensor.
When the calibration process is complete, the bypass con-
troller will automatically return the point to Disable.

8. Set up all zone controllers and perform system commis-

sioning at the linkage coordinator before adjusting the
System Pressure Set Point.

9. Adjust the System Pressure Set Point by forcing the point

to the desired value. The bypass controller will write the
forced value to the set point table and will begin to con-
trol to the new bypass pressure set point.

10. Read the airflow with a measuring device. If the reading

varies from the screen value, force the value to the mea-
sured value. Once the pressure sensor is forced, the control-
ler will automatically calibrate the pressure sensor (as long
as the bypass damper is not >95% open). Repeat as needed.

CONFIGURATION

The following sections describe the computer configuration

screens which are used to configure the bypass controller. The
screens shown may be displayed differently when using differ-
ent Carrier software.

Status Display Table —

The status display table is used

to show status of different functions of the bypass controller.
The values displayed in this table are read-only values. See
Table 5.
SYSTEM MODE — The System Mode variable displays the
Linkage Coordinator zone controller’s system mode as the by-
pass controller’s system mode except when the bypass control-
ler is in its commissioning mode or the network communica-
tion fails. In bypass commissioning mode, the system mode
will display

BPCOMMIS

to indicate the bypass controller is in

its own commissioning mode. If the network communication
between the bypass controller and the linkage coordinator fails,
the system mode will display

LOCAL

.

System Mode:

Display Units

ASCII

Display Range

HEATING, COOLING,
FREE COOL,
PRESSURE, EVAC,
ZONE_BAL, OFF,
BPCOMMIS, LOCAL

Network Access Read only

DAMPER POSITION — This variable displays the damper
position percent range of rotation determined by the damper
feedback potentiometer. The bypass controller is designed for
use on dampers with a range of rotation up to 90 degrees.
Damper
Position:

Display Units

% open

Display Range

0 to 100

Network Access

Read only

SYSTEM PRESSURE SETPT — This variable displays the
supply air static pressure set point that is to be maintained by
the bypass controller. The bypass controller determines the
damper position by comparing the system static pressure to this
set point.
System Pressure
Setpoint:

Display Units

in. wg

Display Range

0.10 to 1.80

Network Access

Read only

SYSTEM PRESSURE — This variable displays the static
system pressure through an integrated pressure sensor in incre-
ments of 0.1 in. wg.

System Pressure: Display Units

in. wg

Display Range

0.00 to 2.00

Network Access

Read only

DUCT TEMPERATURE — This variable displays the duct
temperature at the bypass damper through a 10K thermistor
with a measurement range from –40 to 245 F in 0.1º F
increments.
Duct
Temperature:

Display Units

F (C)

Display Range

–40.0 to 245.0

Network Access

Read/Write

Table 5 — Status Display

DESCRIPTION

VALUE

UNITS

STATUS

FORCE

NAME

System Mode

BPCOMMIS

Comm failure

SYS_MODE

Damper Position

0

%OPEN

Comm failure

DMP_POS

System Pressure Setpt

1.50

in H2O

Comm failure

SP_SETPT

System Pressure

0.00

in H2O

Comm failure

SP_SENSR

Duct Temperature

73.8

dF

Comm failure

DUCT_TMP

Summary of Contents for VVT 33ZC

Page 1: ...oordinate up to 31 additional zone controllers The purpose of the Linkage Coordinator zone relationship is to provide an efficient data path for communica tion between the zone controllers bypass cont...

Page 2: ...ding the damper shaft through the actuator clamp assembly See Fig 2 for details Remove the controller wiring access cover Secure the controller by installing the screw provided through the grommet in...

Page 3: ...3 Fig 2 Bypass Controller Dimensions Fig 1 Bypass Controller Details...

Page 4: ...ENSOR 1 6 J5 3 1 G CCN 3 3 G 1 1 5 1 6 1 J4 1 2 NOT USED NOT USED NOT USED DAT NOT USED NOT USED NOT USED NOT USED DAT TO COMMUNICATION BUS TO FEEDBACK POTENTIOMETER LINE VOLTAGE EQUIPMENT GROUND TO D...

Page 5: ...p the grommet into the hole until it is secure Pull on the leads of the duct sensor until the sensor is snug against the grommet 3 Connect the sensor leads to the bypass controller s termi nal board a...

Page 6: ...reverse rotation the actuator switch may be changed to the CCW position LINKED ACTUATORS Field supplied linked actuators may be used to link to the bypass controller actuator Install the actuators pe...

Page 7: ...7 Fig 7 High Torque Actuator Wiring...

Page 8: ...8 Fig 8 High Torque Actuator with Linked Dampers Wiring...

Page 9: ...9 Fig 9 Field Supplied Linked Damper Wiring...

Page 10: ...10 Fig 10 Multiple Field Supplied Linked Damper Wiring...

Page 11: ...s cable a color code system for the entire network is recommended to simplify installation and checkout See Table 4 for the recommended color code Table 4 Color Code Recommendations 3 Connect the othe...

Page 12: ...ew bypass pressure set point 10 Read the airflow with a measuring device If the reading varies from the screen value force the value to the mea sured value Once the pressure sensor is forced the contr...

Page 13: ...iable displays whether the leaving air temperature exceeds the heating or cooling limit configured in the Bypass Controller Service Configuration Table If Yes is displayed the System Pressure Set Poin...

Page 14: ...zone controller to turn the system fan off If the communication fails the damper calibration process will be terminated and this decision will be Disabled When the fan is off the zone controller will...

Page 15: ...NT Duct Temperature This variable displays the duct tempera ture at the bypass damper through a 10K thermistor with a measurement range from 40 to 245 F in 0 1 F increments Duct Temperature Display Un...

Page 16: ...efault Value Close Max Damper Alarm Limit This decision is used to gener ate alarms during system heating and cooling modes When the bypass damper position is greater than this configured limit and th...

Page 17: ...ease to within the zero tolerance 1 0 0 1 vdc of the sensor The alarm is disabled if this decision is set to Disable Press Sensr Cal Alarm Default Value Enable Display Range Enable Disable Duct Temp C...

Page 18: ...is off When the fan is off the bypass controller will drive its damper to the fully closed position The bypass controller will read the value of the actuator s feedback potentiometer until the value...

Page 19: ...l terminate the calibration Once at the fully open damper position the bypass controller will read the output voltage of the pressure sensor If the voltage reads within the range of 1 0 vdc 0 1 volt i...

Page 20: ...b 11a 13a Copyright 2004 Carrier Corporation SEN Fig 12 Bypass Controller Operation Flow Chart LEGEND BP Bypass BP_SETPT System Pressure Setpoint DAT Duct Air Temperature DMP_POS Damper Position LAT L...

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