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6

5. Position the cabinet between the furnace and return air duct

(see Figures 3, 4, and 5). A transition duct may be required.

On some furnaces, one or more screws may interfere with
the ease of removal of the purifier door. In this case, replace
the interfering screw(s) with pop rivet(s). Removing the

screws without replacing them with pop rivets may have an
adverse effect on air sealing or structural integrity of the fur-

nace.

6. Use foam tape or silicone sealant between the furnace and

the Air Purifier cabinet.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.
Mounting holes are provided for duct work and furnace

attachment. The screws on the down--stream side of the

cabinet should be installed so that the screw heads are inside

Air Purifier cabinet to prevent damage to the Air Purifier

cartridge.

CAUTION

!

7. Mounting holes are provided for ductwork and furnace at-

tachment. To access the mounting holes on the upstream
flange of the purifier adjacent to the incoming power wir-

ing, slide off the wiring cover as illustrated in Fig. 9. The
wiring cover must be reinstalled prior to operating the puri-

fier.

8. Seal seams with tape or caulking after the Air Purifier cabi-

net has been secured.

Special consideration must be given when applying the 2025 Air
Purifier to a 24 1/2 inch (622 mm) wide furnace.

1. Prepare transition, following recommended transition draw-

ing (see Fig. 10). Fabricate a 2 1/4 inch (57 mm) tall (min-

imum) transition.

2. Place transition on top of Air Purifier. Secure with sheet

metal screws. Place furnace on top of transition. Make sure
furnace rests evenly on top of transition and Air Purifier.

3. Secure furnace to transition using sheet metal screws.
4. Continue with normal installation practices.

Step 1: Remove screw

Step 2: Remove electrical cover
 

  from cabinet

A11546

Fig. 9 -- Removal of Electrical Tray Cover

A

(Inside Opening)

Air Purifier Outlet

Front Bracket

Rear Bracket

Furnace Casing Width 24 1/2” (622)

Side Bracket

Side Bracket

 

2 1/4” (57)

22 7/8” (581)
(Outside)

5/8” (16)

Flanges

(Where Shown)

B

19 1/8” (486)

NOTE: Weld 3 places
in 4 corners

A11490

Fig. 10 -- Transition

Summary of Contents for PGAPAXX1620

Page 1: ... Underwriters Laboratories Inc A11332 Fig 1 PGAP Unit SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause explosion fire electrical shock or other conditions which may cause death personal injury or property damage Consult a qualified installer service agency or your distributor or branch for information or assistance The qualified installer or ag...

Page 2: ... per running ft of expansion should be used on each side of the transition fitting Turning Vanes If the Air Purifier is installed adjacent to a 90_ duct elbow turning vanes should be added inside duct to improve air distribution across the face of the Air Purifier Electrical Power and Flow Sensing The Air Purifier should only be powered when airflow is present The furnace control EAC terminals pro...

Page 3: ...T 2 Ensure airflow direction through the Air Purifier matches the arrows on the face of the Air Purifier cart ridge and those on the label on the front of the cabinet The Air Purifier can be rotated 180_ to accommodate the cabinet orientation 3 The location of the Air Purifier should be readily accessible Enough room should be provided for periodic replacement of the Air Purifier cartridges ELECTR...

Page 4: ...dle latch at the bottom A11333 Fig 3 Air Purifier Cabinet Orientation Downflow 14 Furnace with Top Mount Upflow 14 Furnace with Bottom Mount Horizontal 14 Furnace with Side Mount Plenum Box Upflow Furnace with Plenum Box Horizontal 24 Furnace Downflow 24 Furnace with Top Mount Upflow 24 Furnace On Stand with Bottom Mount Upflow Furnace A11331 Fig 4 Air Purifier Cabinet Orientation with Transition ...

Page 5: ...When setting furnace on cabinet do not drop it into place Position the furnace correctly on the cabinet to prevent a corner from slipping down and damaging the cabinet or its components CAUTION 1 Turn off power to the heating and cooling system 2 Remove the existing furnace filter and discard Excessive system static may result if the Air Purifier is used with other filtration devices 3 Remove the ...

Page 6: ... flange of the purifier adjacent to the incoming power wir ing slide off the wiring cover as illustrated in Fig 9 The wiring cover must be reinstalled prior to operating the puri fier 8 Seal seams with tape or caulking after the Air Purifier cabi net has been secured Special consideration must be given when applying the 2025 Air Purifier to a 24 1 2 inch 622 mm wide furnace 1 Prepare transition fo...

Page 7: ...ng on furnaces 1 Route the power conduit from the purifier to a knockout on the furnace that provides access to the EAC terminals on the furnace control board Affix the end of the conduit to the furnace using the included conduit fitting 2 Attach the quick connect terminals on the wires exiting the power conduit assembly to the furnace EAC 1 and EAC 2 spade connections Attach the ground ring termi...

Page 8: ...lack primary wires to their respective transformer terminals on the piggyback terminals Attach the ground ring terminal on the third wire to fan coil air handler chassis ground See Figures 13 and 14 NOTE Power connections are to be made inside the fan coil wiring compartment per local electrical codes and the two in line fuses that are provided with the air purifier must be installed in the fan co...

Page 9: ...e purifier and then snap the Carrier or Bryant logo into place with the text in upright po sition See Fig 18 5 Affix the Captures Kills label to the front of the purifi er door as desired A11497 Fig 18 Attach Logo Checking Air Purifier Operation ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main...

Page 10: ...lace the Air Purifier cartridge complete the following steps Turn the heating and cooling system power off ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than one disconnect switch Lock out and tag switch with a suitable warning label WARNING NOTE Use of any...

Page 11: ...the Air Purifier Additionally care must be taken when handling the FEM due to the sharp points on the ionizer 5 Slide in enhancement module 6 Replace the Air Purifier door 7 Turn the Air Purifier switch to the on position 8 Turn heating and cooling system power on TROUBLESHOOTING SAFETY HAZARD Failure to follow this caution may result in personal injury or equipment damage The following instructio...

Page 12: ...s undamaged and properly installed on purifier cabinet Damaged or disconnected incoming power wiring Call for service ON continuously Air purifier on Normal operation when airflow is present FLASHING 1 flash every 4 seconds Standby Mode Normal operation when airflow is not present for models with flow sensor Ions detected in airflow due to miss ing replaceable filter element Place filter in air pu...

Page 13: ... Module FEM Clean service air purifier unit Damaged Filter Enhancement Module FEM Replace the filter enhancement module 5 FLASHES Over current fault Excessively dirty Damaged Filter Enhancement Module FEM and or filter Clean service air purifier unit Wet Damaged Filter Enhancement Module FEM and or filter Call service to locate and eliminate the source of water in the air purifier Verify that the ...

Page 14: ...ment Module FEM KIT 140 000 KIT 141 000 KIT 142 000 KIT 143 000 KIT 144 000 Front Door including Power Supply KIT 150 000 KIT 151 000 KIT 150 000 KIT 151 000 KIT 152 000 Flow Sensor KIT 160 000 Included as standard with Models PGAPAXX1620 PGAPAXX2020 and PGAPAXX2420 Flow Sensor Bypass KIT 161 000 Included as standard with Models PGAPAXX1625 and PGAPAXX2025 Front Screen Accessory KIT 170 000 KIT 17...

Page 15: ...15 ...

Page 16: ...C BDP D 7310 W Morris St D Indianapolis IN 46231 Edition Date 09 12 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No IM PGAP 01 Replaces NEW ...

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