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24VNA6 / 25VNA4: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

12

TROUBLESHOOTING

TROUBLESHOOTING CONTROL FEATURES

Diagnostics Display

Active diagnostics will be continuously displayed on the matrix display
on  the  PCM. Active  diagnostics  can  also  be  displayed  on  the  system
control (UI) screen. If the system control loses communication with the
equipment after a diagnostic code is set by the PCM, the base code will
be retained in the system control but the expansion code will show as
"00", e.g. 38-18 will show as 38-00. The base code may be enough to
troubleshoot the system, however, the complete diagnostic code can be
retrieved  from  the  equipment  by  using  the  service  technician  app  or
Diagnostic  Code  Recall  mode  at  the  PCM.  Please  refer  to  PCM
Indicators and Display Operation in the Control Features and Operation
section for further information.

Multi-Function Forced Defrost Input (J3)

The  forced  defrost  pins  are  located  near  the  right  edge  of  the  PCM
slightly  above  center,  between  two  connectors.    The  Forced  Defrost
input has the following functions:
• Forcing Defrost
• Overriding the Compressor Protect Delay
• Activating the Diagnostic Code Recall Function
These  multiple  functions  are  available  at  the  PCM  header  only.    The
Forced  Defrost  function  on  the  Infinity  Control  provides  only  the
Defrost Forcing function.  Each of these functions is described below.

Forced Defrost

A Forced Defrost event will begin when the Forced Defrost header pins
are shorted for 5 seconds while the following conditions apply:
• The equipment is operating in Heating Mode (compressor is running)
• A defrost cycle is not already in progress
The defrost event will begin with a change in compressor speed followed
by actuation of the reversing valve.  For more information on the Defrost
Process,  refer  to  Defrost  Mode  under  Control  Features  and  Operation
section.

Compressor Protect Delay Override

The Compressor Protect Delay will be overridden allowing immediate
equipment start when the Forced Defrost header pins are shorted for 1
second while the equipment is not operating (compressor is off).
The  override  condition  will  be  confirmed  with  the  word  OVERRIDE
scrolled across the matrix display until the compressor starts.  Note that
the compressor will not attempt to start unless a demand is present, and
until  pressure  equalization  is  complete  (if  necessary)  and  the  fan  has
successfully started.

Diagnostic Code Recall

The Diagnostic Code Recall mode will be enabled if the Forced Defrost
pins  are  shorted  when  power  is  applied  to  the  equipment.    It  is  not
possible to enter Diagnostic Code Recall mode while power is applied to
the equipment.  The recommended procedure is to remove power from
the equipment, apply a clip wire between the Forced Defrost header pins
and then apply power to the equipment.
While in Diagnostic Code Recall mode, the Display Matrix will scroll
the  word  RECALL  followed  by  the  most  recent,  highest  priority
diagnostic  code  if  that  code  occurred  with  the  last  240  hours  of
equipment operation.  The display will repeat continuously while recall
mode is active.   No code will be displayed if  the most  recent, highest
priority  diagnostic  code  occurred  more  than  240  hours  of  equipment
operating time before entering recall mode.  No code will be displayed if
there have never been any diagnostic codes active.  If there is no code to
display, then only the word RECALL will be scrolled across the display
while the mode is active.
The equipment will not operate while the Diagnostic Code Recall mode
is active.
The equipment will exit Diagnostic Code Recall mode when the short is
removed from the Forced Defrost header pins, or 15 minutes after power
is  applied  to  the  equipment  if  the  short  is  still  present.    Upon  exiting
recall mode, the recall code display will stop, any active codes will begin
to be displayed, and the equipment will resume normal operation.

SYSTEM DIAGNOSTICS

24VAC Power Distribution

IMPORTANT: 

The  24VAC  power  (Rc)  in  the  PCM  comes  from  the

transformer in the equipment.  The phase of this transformer connection
is  not  controlled  relative  to  the  phase  of  the  power  provided  by  the
transformer in the indoor equipment (Rh).  Wiring requirements in this
manual  do  not  connect  Rc  and  Rh  together.    For  any  non-standard
wiring,  care  should  be  taken  to  make  sure  that  Rc  and  Rh  are  not
connected together.  Doing so may result in destroying one or both of the
transformers in this and the internal equipment.
The  transformer  in  the  equipment  provides  power  to  the  PCM  and
numerous control components in the equipment.  The power distribution
and fuse connections for this power distribution are shown in 

Fig. 11

.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or
improper operation.
Do  not  connect  the  equipment  24VAC  supply  (Rc)  to  the  indoor
equipment 24VAC supply (Rh).

Summary of Contents for Infinity 24VNA6

Page 1: ...ons 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Status Light 10 Comm Light 10 VFD Comm Ligh...

Page 2: ...et the HP unit achieves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technolog...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wirin...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 24VNA6 25VNA4 Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...nding on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crankcase heater band inst...

Page 6: ...P Swtich Settings IMPORTANT The R Rc signal on the PCM comes from the transformer in the equipment The phase of this transformer connection is not controlled relative to the phase of the transformer i...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...valve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...eceived within the last 2 minutes and the equipment is operating in emergency communicating mode VFD Comm Light The VFD Comm light blinks every time there is a message received from the VFD If a messa...

Page 11: ...IOR TO TOUCHING ELECTRICAL COMPONENTS Verify less than zero 0 vdc voltage at VFD connections shown on cover Table 2 VFD LED Indicator Functions LED Identification Color Function R1 Red Used to indicat...

Page 12: ...emand is present and until pressure equalization is complete if necessary and the fan has successfully started Diagnostic Code Recall The Diagnostic Code Recall mode will be enabled if the Forced Defr...

Page 13: ...hutdown occurs the next operating cycle will operate at 25 less capacity Each fault after that will reduce capacity by an additional 25 Each hour of operation without a fault will increase the availab...

Page 14: ...at the bottom of the control box with the sensing element protruding through the bottom of the control box to be in contact with the outside air The OAT thermistor location is illustrated in Fig 13 A...

Page 15: ...are displayed as critical faults even during cooling operation so that service may be performed before heating is required Pressure Sensors The equipment contains two pressure transducers Suction Pres...

Page 16: ...VI valve bodies are different for different models the stator for all valves have the same electrical properties The EXV coil resistance should fall between 43 and 49 ohms when measured from common t...

Page 17: ...d on board header Also inspect and repair any wire damage on harness If no green or red led is present on the Bluetooth module disconnect harness at the Bluetooth module and check for 18 30 VAC betwee...

Page 18: ...ed with new undamaged part LLS are field installed accessories Check LLS wiring for shorts See wiring diagram for fuse size and location Code 31 11 Compressor High Pressure Limiting Code 31 58 Compres...

Page 19: ...sor The PEV is included to ensure compressor will never start against a high pressure differential This fault will become active if a demand exists and the PEV is not successful in lowering pressure d...

Page 20: ...f OAT thermistor is higher than the electrical circuit is capable of measuring this fault will be generated Measure resistance value of thermistor at the PCM connector If value is above 465kohm look f...

Page 21: ...Code 57 42 P1 Shorted Lockout Code 58 02 P2 Shorted Fault Code 58 42 P2 Shorted Lockout Pressure transducers are dynamically assigned based on their relative values within PCM software This feature a...

Page 22: ...day the EXV VI will test itself by operating to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count whe...

Page 23: ...PCM reset the VFD and restart if demand is still present The system should resume operation after 5 minute compressor protection time delay expires 4 occurrences of code 82 15 within a 1 hour period w...

Page 24: ...t in 86 46 malfunction which has a 1 hour lockout When code 86 06 is set VFD will shut down compressor and fan and re initialize in an attempt to re establish communication between VFD and PCM Inspect...

Page 25: ...res Three occurrences of code 88 36 within a 4 hour period will result in 88 76 malfunction and 4 hour lockout While this fault or malfunction is active the unit is inoperable This malfunction once se...

Page 26: ...e 33 15 55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting E...

Page 27: ...12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 VFD Heat Sink Overtemp Shut...

Page 28: ...nd designs without notice and without obligations 28 A200187 Fig 19 2T 3T Control Box A200188 Fig 20 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 29: ...otice and without obligations 29 A200191 Fig 23 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 30: ...192 Fig 24 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 31: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 31 A200193 Fig 25 PCM used on all models...

Page 32: ...designs without notice and without obligations 32 A200194 Fig 26 Bluetooth Module used on all models A200195 Fig 27 Fan Motor used on all models A200196 Fig 28 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 33: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200199 Fig 31 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 32 VF...

Page 34: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 A200201 Fig 33 PCM Wiring Diagram...

Page 35: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 36: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 37: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 38: ...ventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 38 This fusible element will m...

Page 39: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 41 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 40: ...idential HVAC training resources that help strengthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with y...

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