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24VNA6 / 25VNA4: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

10

Defrost Interval

The  Defrost  Interval  is  the  amount  of  time  that  heating  operation  can
occur in frost-accumulating conditions before a defrost cycle is required

to clear the frost.  Frost accumulating conditions are defined as operation
with a coil temperature below 35°F.  The Defrost Interval can be set to a
fixed  value,  or  it  can  be  determined  automatically  by  the  control.

Automatic operation is recommended for most systems.
The Defrost Interval is set in the Infinity Control and communicated to
the  outdoor  equipment.    In  non-communicating  systems,  the  Defrost
Interval is set with DIP switches on the PCM.  Available Defrost Interval

settings are:
• 30 minutes
• 60 minutes
• 90 minutes
• 120 minutes (not available for non-communicating systems)
• Auto
Auto mode is recommended for all systems unless unusual application

conditions  indicate  a  fixed  setting  should  be  used.    Auto  mode  will
adjust  the  defrost  interval  dynamically  and  provide  optimum  system
performance.
Auto mode adjusts the defrost interval time based on the previous defrost

cycle time as shown in the following table.

Defrost Process

The  defrost  process  begins  when  the  defrost  interval  time  is  reached
under frost-accumulating conditions.  The defrost process ends when the
coil reaches a temperature threshold - usually 60°F.  Defrost may also

terminate as a result of a time limit - usually 10 minutes.  If Defrost is
forced via the Forced Defrost input, defrost will be initiated regardless of
frost accumulation time or outdoor temperature.  A forced defrost will

run  at  least  30  seconds,  but  may  not  run  longer  than  30  seconds  if
ambient temperature is well above freezing.
The Defrost Process proceeds as follows:

1. The compressor ramps to RVS transition speed
2. RVS is switched to defrost position (fan stays on)
3. Compressor ramps to defrost speed
4. Fan  turns  off  when  coil  temperature  increases  to  ambient

temperature

5. Defrost completes when coil temperature reaches target or defrost

timeout is reached.

6. The compressor ramps to RVS transition speed
7. RVS is switched to heating position (fan stays off)
8. Compressor ramps to heating speed
9. Fan turns on when coil temperature falls to ambient temperature

PCM Indicators and Display Operation

Operation and interpretation of each indicator and display is described.

Status Light

The operation modes and meaning for each mode of the status light is
described in the table below for PCM SW versions 4.0 and above:

For PCM software versions older than 4.0, use the following table:

Comm Light

The  Comm  light  indicates  communication  received  from  a
communicating control.  If the Comm light is On, then communication

has  been  received  within  the  last  2  minutes  and  the  equipment  is
operating  in  normal  communication  mode.    If  the  Comm  light  is  Off,
then communication has not been received within the last 2 minutes, and

the equipment is operating in emergency communicating mode.

VFD Comm Light

The  VFD  Comm  light  blinks  every  time  there  is  a  message  received

from  the VFD.    If a  message  is  received  with  no  errors,  the light  will
flash green.  If a message is received with an error, or if a message is
expected and not received, the light will flash red.  When the equipment

is  operating,  communication  is  occurring  very  frequently.    If
communication  is  operating  properly,  the  light  will  continuously  flash
while the equipment is operating.

Matrix Display

The matrix display will scroll a sequence of up to four active diagnostic
codes.  If more than four diagnostic codes are active at one time, then

only the four highest priority codes are displayed.  Codes are displayed
in decreasing order of priority beginning with the highest priority code
first.    Scrolling  repeats  continuously  with  a  brief  pause  between  each

sequence.    If  there  are  no  codes  active,  then  the  display  will  remain
blank.  There are additional operating modes of the display associated
with  troubleshooting  procedures  described  in  the  Troubleshooting

section  under  Compressor  Protection  Delay  Override  and  Diagnostic
Code Recall.

Reprogrammability

The  software  in  both  the  PCM  and  the  VFD  can  be  reprogrammed.
Software updates are retrieved from the cloud by the Infinity Control and
downloaded  to  the  equipment.    The  equipment  can  operate  normally

during  the  download  process.    Once  the  homeowner  or  service  tech
approves the update, the equipment will shut down (if operating), update
the software as necessary, and resume operation.  The software update

process usually takes no more than a few minutes.
The software can also be updated from the Carrier Service Tech App via
the  Bluetooth  Module.    This  is  the  only  software  update  method  for
equipment using non-communicating control systems.

Previous Defrost Duration

Next Defrost Interval

Less than 3 minutes

120 minutes

Greater than 3 but less than 5 minutes

90 minutes

Greater than 5 but less than 7 minutes

60 minutes

Greater than 7 minutes

30 minutes

Mode

Meaning

Off

Power is removed from the PCM or there is a fundamental 
PCM fault.

On

Equipment is in standby with no diagnostic conditions 
preventing or limiting operation.

1 Slow Flash

Equipment is operating at low capacity (low stage in 
emergency mode).

2 Slow Flashes

Equipment is operating at high capacity (high stage in 
emergency mode).

Continuous Slow 
Flash

Equipment operation has been interrupted or is being limited.

Continuous Fast 
Flash

Equipment is in a lockout condition as a result of a diagnostic 
condition or is in Diagnostic Code Recall mode.

Mode

Meaning

Off

Equipment is in standby with no diagnostic conditions 
preventing or limiting operation.

On

N/A

1 Slow Flash

Equipment is operating at low capacity (low stage in 
emergency mode).

2 Slow Flashes

Equipment is operating at high capacity (high stage in 
emergency mode).

Flashing

A diagnostic code is present.  The first digit of the fault base 
code can be determined by the short flashes and the second 
digit of the fault base code can be determined by the long 
flashes.

Continuous Fast 
Flash

N/A

Summary of Contents for Infinity 24VNA6

Page 1: ...ons 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Status Light 10 Comm Light 10 VFD Comm Ligh...

Page 2: ...et the HP unit achieves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technolog...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wirin...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 24VNA6 25VNA4 Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...nding on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crankcase heater band inst...

Page 6: ...P Swtich Settings IMPORTANT The R Rc signal on the PCM comes from the transformer in the equipment The phase of this transformer connection is not controlled relative to the phase of the transformer i...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...valve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...eceived within the last 2 minutes and the equipment is operating in emergency communicating mode VFD Comm Light The VFD Comm light blinks every time there is a message received from the VFD If a messa...

Page 11: ...IOR TO TOUCHING ELECTRICAL COMPONENTS Verify less than zero 0 vdc voltage at VFD connections shown on cover Table 2 VFD LED Indicator Functions LED Identification Color Function R1 Red Used to indicat...

Page 12: ...emand is present and until pressure equalization is complete if necessary and the fan has successfully started Diagnostic Code Recall The Diagnostic Code Recall mode will be enabled if the Forced Defr...

Page 13: ...hutdown occurs the next operating cycle will operate at 25 less capacity Each fault after that will reduce capacity by an additional 25 Each hour of operation without a fault will increase the availab...

Page 14: ...at the bottom of the control box with the sensing element protruding through the bottom of the control box to be in contact with the outside air The OAT thermistor location is illustrated in Fig 13 A...

Page 15: ...are displayed as critical faults even during cooling operation so that service may be performed before heating is required Pressure Sensors The equipment contains two pressure transducers Suction Pres...

Page 16: ...VI valve bodies are different for different models the stator for all valves have the same electrical properties The EXV coil resistance should fall between 43 and 49 ohms when measured from common t...

Page 17: ...d on board header Also inspect and repair any wire damage on harness If no green or red led is present on the Bluetooth module disconnect harness at the Bluetooth module and check for 18 30 VAC betwee...

Page 18: ...ed with new undamaged part LLS are field installed accessories Check LLS wiring for shorts See wiring diagram for fuse size and location Code 31 11 Compressor High Pressure Limiting Code 31 58 Compres...

Page 19: ...sor The PEV is included to ensure compressor will never start against a high pressure differential This fault will become active if a demand exists and the PEV is not successful in lowering pressure d...

Page 20: ...f OAT thermistor is higher than the electrical circuit is capable of measuring this fault will be generated Measure resistance value of thermistor at the PCM connector If value is above 465kohm look f...

Page 21: ...Code 57 42 P1 Shorted Lockout Code 58 02 P2 Shorted Fault Code 58 42 P2 Shorted Lockout Pressure transducers are dynamically assigned based on their relative values within PCM software This feature a...

Page 22: ...day the EXV VI will test itself by operating to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count whe...

Page 23: ...PCM reset the VFD and restart if demand is still present The system should resume operation after 5 minute compressor protection time delay expires 4 occurrences of code 82 15 within a 1 hour period w...

Page 24: ...t in 86 46 malfunction which has a 1 hour lockout When code 86 06 is set VFD will shut down compressor and fan and re initialize in an attempt to re establish communication between VFD and PCM Inspect...

Page 25: ...res Three occurrences of code 88 36 within a 4 hour period will result in 88 76 malfunction and 4 hour lockout While this fault or malfunction is active the unit is inoperable This malfunction once se...

Page 26: ...e 33 15 55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting E...

Page 27: ...12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 VFD Heat Sink Overtemp Shut...

Page 28: ...nd designs without notice and without obligations 28 A200187 Fig 19 2T 3T Control Box A200188 Fig 20 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 29: ...otice and without obligations 29 A200191 Fig 23 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 30: ...192 Fig 24 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 31: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 31 A200193 Fig 25 PCM used on all models...

Page 32: ...designs without notice and without obligations 32 A200194 Fig 26 Bluetooth Module used on all models A200195 Fig 27 Fan Motor used on all models A200196 Fig 28 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 33: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200199 Fig 31 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 32 VF...

Page 34: ...24VNA6 25VNA4 Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 A200201 Fig 33 PCM Wiring Diagram...

Page 35: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 36: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 37: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 38: ...ventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 38 This fusible element will m...

Page 39: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 41 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 40: ...idential HVAC training resources that help strengthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with y...

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