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20

LLS

Liquid Line Solenoid

UTILITY RELAY  

*

UTILITY SIGNAL

OPEN RELAY

*

 SUPPLIED BY UTILITY PROVIDER

A05247

Fig. 19 -- 2--Stage HP/AC Control Board

STATUS CODE 23 -- PRESSURE SWITCH DID NOT OPEN
Check for obstructed pressure tubing or pressure switch stuck

closed.
STATUS CODE 24 -- SECONDARY VOLTAGE FUSE IS OPEN

Check for short circuit in secondary voltage (24VAC) wiring.
STATUS CODE 25 -- INVALID MODEL SELECTION OR
SETUP ERROR

Indicates either the model plug is missing or incorrect. If code
flashes 4 times on power--up, control is defaulting to model

selection stored in memory. Check for proper model plug number

and resistance values per wiring diagram.
STATUS CODE 31, 32 -- PRESSURE SWITCH OR RELAY

DID NOT CLOSE OR REOPENED
Control relay may be defective. If open longer than five minutes,

inducer shuts off for 15 minutes before retry. If opens during

blower on--delay period, blower will come on for the selected
blower off--delay. Check for excessive wind, restricted vent,

defective inducer motor, defective pressure switch, lower inducer
voltage

(230VAC),

inadequate

combustion

air

supply,

disconnected or obstructed pressure tubing, or low inlet gas
pressure (if LGPS used).
STATUS CODE 33 -- LIMIT CIRCUIT FAULT

Indicates a limit or flame rollout switch is open. Blower will run
for 4 minutes or until open switch remakes, whichever is longer. If

open longer than 3 minutes, code changes to lockout 13. If open
less than 3 minutes status code 33 continues to flash until blower

shuts off. Check for loose blower wheel, restricted vent, excessive

wind, dirty filter or restricted duct system, defective switch or
connections, or inadequate combustion air supply (flame roll--out

switch open).
STATUS CODE 34 -- IGNITION PROVING FAILURE

Control will try three more times before lockout 14 occurs. If flame

signal lost during blower on--delay period, blower will come on for
the selected blower off--delay. Check for oxide buildup on flame

sensor (clean with fine steel wool), proper flame sense microamps
(.5 microamps D.C. min., 4.0--6.0 nominal), manual valve

shut--off, low inlet gas pressure, control ground continuity, gas
valve defective or turned off, flame sensor must not be grounded,

inadequate flame carryover or rough ignition, or green/yellow wire
must be connected to unit sheet metal.
STATUS CODE 41 -- BLOWER MOTOR FAULT
Indicates the blower failed to reach 250 RPM or the blower failed

to communicate within the prescribed time limits. Thirty seconds

after being turned ON or ten seconds during steady--state
operation.
STATUS CODE 42 -- INDUCER MOTOR FAULT
Indicates inducer motor hasn’t started within a prescribed time

limit. Check inducer motor and wiring.
STATUS CODE 45 -- CONTROL CIRCUITRY LOCKOUT
Auto reset after one hour lockout due to gas valve relay stuck open,

flame sense circuit failure, or software check error. Reset power to
clear lockout. Replace control if status code repeats.

E. HP/AC Control Troubleshooting

See Table 4 for HP/AC control board status codes and

troubleshooting information.
STATUS CODE 53, OUTDOOR AIR TEMPERATURE
SENSOR FAULT -- DETAILED DESCRIPTION
If an OAT sensor is found at power--up, input is constantly checked
to be within a valid temperature range. If sensor is found to be

open or shorted at any time after initial validation, Status Code 53
will be displayed at amber STATUS LED.
Check for faults in wiring connecting sensor to OAT terminals.

Using an Ohm meter, check resistance of thermistor for a short or
open condition.
If thermistor is shorted or open, replace it to return the system to
normal operation. If fault is in the wiring connections, correcting

the fault will clear the code and return the system to normal

operation.
NOTE: If fault condition is an open thermistor or a wiring problem

that appears to be an open thermistor and the power to the unit is
cycled off, the fault code will be cleared on the next power--up but

the fault will remain and system operation will not be as expected.

This is because on power--up, the unit control cannot discern

the difference between an open sensor or if a sensor is not

installed.

48X

T

--

A

Summary of Contents for INFINITIR 15 SEER 48XT-A

Page 1: ...Ground Screw 12 Routing Control Power Wires 12 Accessory Installation 13 Special Procedures for 208 v Operation 13 PRE START UP 15 START UP 16 28 Unit Start Up and Troubleshooting 16 Sequence of Oper...

Page 2: ...ated for Puron R 410A WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp...

Page 3: ...taff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equipment and any other safety precauti...

Page 4: ...set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulate...

Page 5: ...5 A09150 Fig 5 48XT A24 30 Unit Dimensions 48XT A...

Page 6: ...6 A09151 Fig 6 48XT A36 60 Unit Dimensions 48XT A...

Page 7: ...2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nomin...

Page 8: ...ill Size Natural Gas 3 38 3 33 3 31 3 38 3 33 3 31 HIGH PRESSURE SWITCH psig Cut out Reset Auto 670 10 470 25 HIGH PRESSURE SWITCH 2 psig Compressor Solenoid Cut out Reset Auto 565 15 455 15 LOSS OF C...

Page 9: ...anvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or shee...

Page 10: ...tion requires draining the condensate water away from the unit install a field supplied 2 in 51 mm trap at the condensate connection to ensure proper drainage Condensate trap is available as an access...

Page 11: ...th shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state...

Page 12: ...ircuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole See Fig 5 and 6 Operation of unit on imp...

Page 13: ...appear at UI Re wire thermistor correctly for normal operation B Humidifier Connections The furnace control board terminal marked HUM is provided for low voltage 24 vac control of a humidifier No hum...

Page 14: ...AD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 13 Line Power Connections FURNACE BOARD...

Page 15: ...NG CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disconnected wires etc...

Page 16: ...ion Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within proper time period and sta...

Page 17: ...0 VAC or 24 VAC Blower runs for 90 seconds if unit is powered up during a call for heat R W W1 closed or R W W1 opens during blower on delay period STATUS CODE 13 LIMIT CIRCUIT LOCKOUT Lockout occurs...

Page 18: ...18 A09080 Fig 17 Wiring Schematic 48XT A Single Phase Gas Inputs 040 060 090 kBtu hr 48XT A...

Page 19: ...19 A09081 Fig 18 Wiring Schematic 48XT A Single Phase Gas Inputs 115 130 kBtu hr 48XT A...

Page 20: ...h fine steel wool proper flame sense microamps 5 microamps D C min 4 0 6 0 nominal manual valve shut off low inlet gas pressure control ground continuity gas valve defective or turned off flame sensor...

Page 21: ...satisfied NOTE Heat stages are not shortened due to a 5 degree or higher demand All stages are utilized for the full allotted time described above If the UI determines it is making sufficient progress...

Page 22: ...e Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installed...

Page 23: ...O are selected by the Infinity Control User Interface the dip switches are not used AUTO defrost adjusts the defrost interval time based on the last defrost time as follows S When defrost time 3 minut...

Page 24: ...low of gas to the burners and de energizing the HUM terminal The inducer motor will remain on for a 4 second post purge period The indoor blower and air cleaner terminal EAC 1 will remain energized fo...

Page 25: ...s meter to complete one revolution d Divide number of seconds in step c into 3600 number of seconds in 1 hour e Multiply result of step d by the number of cubic feet shown for one revolution of test d...

Page 26: ...ssive restrictions causing static pressures in excess of 5 in wc d Make sure model plug is installed 8 Final Check a Turn off gas to unit b Remove manometer from pressure tap c Replace pipe plug on ma...

Page 27: ...e component test section or Status Code Label for explanation of status codes NOTE To repeat component test turn setup switch SW1 6 to OFF and then back ON Check for Refrigerant Leaks Locate and repai...

Page 28: ...se unavailable If communications cannot be established with the UI the Infinity furnace board will enable the standard thermostat input terminals to allow simple thermostatic control of the 48XT A uni...

Page 29: ...0 047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table...

Page 30: ...maintenance to the accessories as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the...

Page 31: ...the motor shaft when tightening 7 Replace grille Infinity Top A06035 UNIT SIZE A DIM IN MM 24 1 26 30 1 26 36 1 26 42 1 26 48 11 32 9 60 9 16 14 Fig 25 Outdoor Fan Blade Clearance Electrical Controls...

Page 32: ...efrigerant charging REFRIGERANT UNIT OPERATION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or equipment damage This system uses Puron R 410A refriger...

Page 33: ...contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault code See Table 4 230V LINE POWER D...

Page 34: ...e thermistor comparison is not performed during low ambient cooling operation FAILED THERMISTOR DEFAULT OPERATION Factory defaults have been provided in the event of failure of outdoor air thermistor...

Page 35: ...0 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oi...

Page 36: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Page 37: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Page 38: ...I START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY...

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