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Inducer Pressure Switch

Inspect pressure switch connections. Inspect pressure switch tube
for cracks or restrictions. Replace if needed.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Disconnect and tag electrical power to the unit before

cleaning and lubricating the blower motor and wheel.

!

WARNING

Outdoor Coil, Indoor Coil, and Condensate

Drain Pan

Inspect the condenser coil, evaporator coil, and condensate drain
pan at least once each year.
The coils are easily cleaned when dry; therefore, inspect and clean
the coils either before or after each cooling season. Remove all

obstructions, including weeds and shrubs, that interfere with the

airflow through the condenser coil. Straighten bent fins with a fin
comb. If coated with dirt or lint, clean the coils with a vacuum

cleaner, using the soft brush attachment. Be careful not to bend the
fins. If coated with oil or grease, clean the coils with a mild

detergent and water solution. Rinse coils with clear water, using a

garden hose. Be careful not to splash water on motors, insulation,
wiring, or air filter(s). For best results, spray condenser coil fins

from inside to outside the unit. On units with an outer and inner
condenser coil, be sure to clean between the coils. Be sure to flush

all dirt and debris from the unit base.
Inspect the drain pan and condensate drain line when inspecting
the coils. Clean the drain pan and condensate drain by removing all

foreign matter from the pan. Flush the pan and drain trough with
clear water. Do not splash water on the insulation, motor, wiring, or

air filter(s). If the drain trough is restricted, clear it with a
“plumbers snake” or similar probe device.

Outdoor Fan

UNIT OPERATION HAZARD

Failure to follow this caution may result in damage to unit

components.
Keep the outdoor fan free from all obstructions to ensure

proper cooling operation. Never place articles on top of the

unit.

CAUTION

!

1. Remove 4 screws holding outdoor grille and motor to top

cover.

2. Turn motor/grille assembly upside down on top cover to

expose fan blade.

3. Inspect the fan blades for cracks or bends.
4. If fan needs to be removed, loosen setscrew and slide fan off

motor shaft.

5. When replacing fan blade, position blade according to the

table shown in Fig. 25.

6. Ensure that set screw engages the flat area on the motor

shaft when tightening.

7. Replace grille.

 Infinity Top

A06035

UNIT SIZE

“A” DIM. IN. (MM)

24

1 (26)

30

1 (26)

36

1 (26)

42

1 (26)

48

11/32 (9)

60

9/16 (14)

Fig. 25 -- Outdoor Fan Blade Clearance

Electrical Controls and Wiring

Inspect and check the electrical controls and wiring annually. Be
sure to turn off the electrical power to the unit.
Remove access panel to locate all the electrical controls and wiring.
Check all electrical connections for tightness. Tighten all screw

connections. If any smoky or burned connections are noticed,

disassemble the connection, clean all the parts, re--strip the wire
end and reassemble the connection properly and securely.
After inspecting the electrical controls and wiring, replace all the
panels. Start the unit, and observe at least one complete cooling

cycle to ensure proper operation. If discrepancies are observed in
operating cycle, or if a suspected malfunction has occurred, check

each

electrical

component

with

the

proper

electrical

instrumentation. Refer to the unit wiring label when making these
checks.

Refrigerant Circuit

Inspect all refrigerant tubing connections and the unit base for oil
accumulation annually. Detecting oil generally indicates a

refrigerant leak.
If oil is detected or if low performance is suspected, leak test all
refrigerant tubing using an electronic leak detector, or liquid--soap

solution. If a refrigerant leak is detected, refer to Check for
Refrigerant Leaks section.
If no refrigerant leaks are found and low performance is suspected,

refer to Checking and Adjusting Refrigerant Charge section.

Indoor Airflow

The heating and/or cooling airflow does not require checking

unless improper performance is suspected. If a problem exists, be
sure that all supply-- and return--air grilles are open and free from

obstructions, and that the air filter is clean.

Metering Devices--TXV & AccuRater

®

Piston

This unit uses 2 types of metering devices. The outdoor metering
device is a fixed orifice and is contained in the brass--hex body in

the liquid line feeding the outdoor coils. The indoor metering
device is a TXV--type device. No maintenance should be required.

Pressure Switches -- Refrigerant Circuit

Pressure switches are protective devices integrated into the control

circuit (low voltage). They shut off compressor if abnormally high
or low pressures are present in the refrigeration circuit. These

pressure switches are specifically designed to operate with Puron
(R--410A) systems. R--22 pressure switches must not be used as

replacements for the Puron (R--410A) system.

48X

T

--

A

Summary of Contents for INFINITIR 15 SEER 48XT-A

Page 1: ...Ground Screw 12 Routing Control Power Wires 12 Accessory Installation 13 Special Procedures for 208 v Operation 13 PRE START UP 15 START UP 16 28 Unit Start Up and Troubleshooting 16 Sequence of Oper...

Page 2: ...ated for Puron R 410A WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp...

Page 3: ...taff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equipment and any other safety precauti...

Page 4: ...set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulate...

Page 5: ...5 A09150 Fig 5 48XT A24 30 Unit Dimensions 48XT A...

Page 6: ...6 A09151 Fig 6 48XT A36 60 Unit Dimensions 48XT A...

Page 7: ...2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nomin...

Page 8: ...ill Size Natural Gas 3 38 3 33 3 31 3 38 3 33 3 31 HIGH PRESSURE SWITCH psig Cut out Reset Auto 670 10 470 25 HIGH PRESSURE SWITCH 2 psig Compressor Solenoid Cut out Reset Auto 565 15 455 15 LOSS OF C...

Page 9: ...anvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or shee...

Page 10: ...tion requires draining the condensate water away from the unit install a field supplied 2 in 51 mm trap at the condensate connection to ensure proper drainage Condensate trap is available as an access...

Page 11: ...th shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state...

Page 12: ...ircuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole See Fig 5 and 6 Operation of unit on imp...

Page 13: ...appear at UI Re wire thermistor correctly for normal operation B Humidifier Connections The furnace control board terminal marked HUM is provided for low voltage 24 vac control of a humidifier No hum...

Page 14: ...AD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 13 Line Power Connections FURNACE BOARD...

Page 15: ...NG CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disconnected wires etc...

Page 16: ...ion Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within proper time period and sta...

Page 17: ...0 VAC or 24 VAC Blower runs for 90 seconds if unit is powered up during a call for heat R W W1 closed or R W W1 opens during blower on delay period STATUS CODE 13 LIMIT CIRCUIT LOCKOUT Lockout occurs...

Page 18: ...18 A09080 Fig 17 Wiring Schematic 48XT A Single Phase Gas Inputs 040 060 090 kBtu hr 48XT A...

Page 19: ...19 A09081 Fig 18 Wiring Schematic 48XT A Single Phase Gas Inputs 115 130 kBtu hr 48XT A...

Page 20: ...h fine steel wool proper flame sense microamps 5 microamps D C min 4 0 6 0 nominal manual valve shut off low inlet gas pressure control ground continuity gas valve defective or turned off flame sensor...

Page 21: ...satisfied NOTE Heat stages are not shortened due to a 5 degree or higher demand All stages are utilized for the full allotted time described above If the UI determines it is making sufficient progress...

Page 22: ...e Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installed...

Page 23: ...O are selected by the Infinity Control User Interface the dip switches are not used AUTO defrost adjusts the defrost interval time based on the last defrost time as follows S When defrost time 3 minut...

Page 24: ...low of gas to the burners and de energizing the HUM terminal The inducer motor will remain on for a 4 second post purge period The indoor blower and air cleaner terminal EAC 1 will remain energized fo...

Page 25: ...s meter to complete one revolution d Divide number of seconds in step c into 3600 number of seconds in 1 hour e Multiply result of step d by the number of cubic feet shown for one revolution of test d...

Page 26: ...ssive restrictions causing static pressures in excess of 5 in wc d Make sure model plug is installed 8 Final Check a Turn off gas to unit b Remove manometer from pressure tap c Replace pipe plug on ma...

Page 27: ...e component test section or Status Code Label for explanation of status codes NOTE To repeat component test turn setup switch SW1 6 to OFF and then back ON Check for Refrigerant Leaks Locate and repai...

Page 28: ...se unavailable If communications cannot be established with the UI the Infinity furnace board will enable the standard thermostat input terminals to allow simple thermostatic control of the 48XT A uni...

Page 29: ...0 047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table...

Page 30: ...maintenance to the accessories as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the...

Page 31: ...the motor shaft when tightening 7 Replace grille Infinity Top A06035 UNIT SIZE A DIM IN MM 24 1 26 30 1 26 36 1 26 42 1 26 48 11 32 9 60 9 16 14 Fig 25 Outdoor Fan Blade Clearance Electrical Controls...

Page 32: ...efrigerant charging REFRIGERANT UNIT OPERATION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or equipment damage This system uses Puron R 410A refriger...

Page 33: ...contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault code See Table 4 230V LINE POWER D...

Page 34: ...e thermistor comparison is not performed during low ambient cooling operation FAILED THERMISTOR DEFAULT OPERATION Factory defaults have been provided in the event of failure of outdoor air thermistor...

Page 35: ...0 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oi...

Page 36: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Page 37: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Page 38: ...I START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY...

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