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27

Table 6 – Heating Inputs

HEATING INPUT (BTU/HR)*

NUMBER OF

GAS SUPPLY PRESSURE (IN. WC)

MANIFOLD PRESSURE (IN. WC)

NUMBER OF

ORIFICES

Natural

Natural

High Stage

Low Stage

ORIFICES

Min

Max

High Stage

Low Stage

40,000

26,000

2

4.0

13.0

3.2

3.8

1.4 ∼

2.0

60,000

39,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

90,000

58,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

115,000

75,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

130,000

84,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

*Cubic ft of natural gas per hour for gas pressures of .5 psig (14 in. wc) or less and a pressure drop of .5 in. wc (based on a .60 specific gravity gas). Ref: Table

6.2 (b) NFPA54/ANSI Z223.1---2006.

CONTINUOUS FAN MODE
When continuous fan operation is requested by the User Interface

indoor fan motor will operate at continuous blower airflow.
Continuous fan operation is programmable. See the User Interface

Owner’s Manual for detailed instructions. Terminal EAC--1 is

energized as long as the indoor fan motor is energized.
During a call for gas heat, the Infinity control will transition the

indoor fan motor to continuous blower airflow or gas heat airflow,
whichever is lowest. The indoor fan motor will remain ON until

the burners ignite, then shut OFF and remain OFF for the

blower--ON delay allowing the heat exchangers to heat up more
quickly, then restarts at the end of the blower--ON delay period.
The indoor fan motor will revert to continuous--blower airflow
after the gas heating cycle is completed.
When the UI “calls for cooling”, the indoor fan motor will switch

to operate at cooling airflow. When the call for cooling is satisfied,
the indoor fan motor will operate an additional 90 seconds at

cooling airflow before transitioning back to continuous--blower
airflow.
When the call for continuous fan is removed, the indoor blower
will continue operating for an additional 5 seconds before shutting

down, if no other function requires blower motor operation.
COMPONENT TEST
The Infinity Furnace Board features a gas component test system to

help diagnose a system problem in the case of a gas component
failure. To initiate the component test procedure, ensure that there

are no UI inputs to the control (the ABCD connector can be

removed from the Infinity control board for this operation) and all
time delays have expired. Turn on setup switch SW1--6.

NOTE

: The component test feature will not operate if the control

is receiving any UI signals or until all time delays have expired.
The component test sequence is as follows:

1. The control turns the inducer motor ON and keeps it ON

through step 3.

2. After waiting 10 seconds, the control turns the igniter ON

for 15 seconds, then OFF.

3. The control then turns the indoor fan motor on for 15

seconds, then OFF.

4. After shutting the blower motor OFF, the control runs the

inducer for 10 seconds, then turns it OFF.

NOTE

:

The EAC terminals are energized when the blower is

operating.
After the component test is completed, one or more status codes

(11, 25, or 41) will flash. See component test section or Status
Code Label for explanation of status codes.

NOTE

: To repeat component test, turn setup switch SW1--6 to

OFF and then back ON.

Check for Refrigerant Leaks

Locate and repair refrigerant leaks and charge the unit as follows:

1. Use both high-- and low--pressure ports to relieve system

pressure and reclaim remaining refrigerant.

2. Repair leak following accepted practices.

NOTE

: Install a filter drier whenever the system has been opened

for repair.

3. Check system for leaks using an approved method.
4. Evacuate refrigerant system and reclaim refrigerant if no

additional leaks are found.

5. Charge unit with Puron (R--410A) refrigerant, using a

volumetric--charging cylinder or accurate scale. Refer to
unit rating plate for required charge.

Start--Up Adjustments

Complete the required procedures given in the Pre--Start--Up
section before starting the unit. Do not jumper any safety devices

when operating the unit. Do not operate the unit in cooling mode

when the outdoor temperature is below 40

°

F (4.4

_

C) (unless

low--ambient operation is enabled in the UI). Do not rapid cycle

the compressor. Allow 5 min. between “on” cycles to prevent
compressor damage.
CHECKING

COOLING

AND

HEATING

CONTROL

OPERATION
See UI Installation Instructions for detailed system CHECKOUT.
CHECKING AND ADJUSTING REFRIGERANT CHARGE
The refrigerant system is fully charged with Puron (R--410A)

refrigerant and is tested and factory sealed.

NOTE

: Any adjustment to refrigerant charge must be done with

unit operating in HIGH stage.

NOTE

:

Adjustment of the refrigerant charge is not required

unless the unit is suspected of not having the proper R--410A
charge. The charging label and the tables shown refer to system
temperatures and pressures in cooling mode only. A refrigerant
charging label is attached to the outside of the unit. If charge level
is suspect in heat pump heating mode, reclaim all refrigerant and
charge to rating plate amount. (This information may be obtained
from the physical data table also.)

IMPORTANT

:

When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.
REFRIGERANT CHARGE
The amount of refrigerant charge is listed on the unit rating plate

and/or the physical data table. Refer to the Refrigeration Service
Techniques Manual, Refrigerants Section.
NO CHARGE
Check for leak. Use standard evacuating techniques. After
evacuating system, weigh in the specified amount of refrigerant

(refer to system rating plate).
LOW CHARGE COOLING
Use Cooling Charging Chart (Fig. 24). Vary refrigerant until the

conditions of the chart are met. Note that charging charts are
different from type normally used. Charts are based on charging

the units to correct subcooling for the various operating conditions.
Accurate pressure gauge and temperature sensing devices are

required. Connect the pressure gauge to the service port on the
suction line. Mount the temperature sensing device on the suction

48X

T

--

A

Summary of Contents for INFINITIR 15 SEER 48XT-A

Page 1: ...Ground Screw 12 Routing Control Power Wires 12 Accessory Installation 13 Special Procedures for 208 v Operation 13 PRE START UP 15 START UP 16 28 Unit Start Up and Troubleshooting 16 Sequence of Oper...

Page 2: ...ated for Puron R 410A WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp...

Page 3: ...taff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equipment and any other safety precauti...

Page 4: ...set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulate...

Page 5: ...5 A09150 Fig 5 48XT A24 30 Unit Dimensions 48XT A...

Page 6: ...6 A09151 Fig 6 48XT A36 60 Unit Dimensions 48XT A...

Page 7: ...2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nomin...

Page 8: ...ill Size Natural Gas 3 38 3 33 3 31 3 38 3 33 3 31 HIGH PRESSURE SWITCH psig Cut out Reset Auto 670 10 470 25 HIGH PRESSURE SWITCH 2 psig Compressor Solenoid Cut out Reset Auto 565 15 455 15 LOSS OF C...

Page 9: ...anvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or shee...

Page 10: ...tion requires draining the condensate water away from the unit install a field supplied 2 in 51 mm trap at the condensate connection to ensure proper drainage Condensate trap is available as an access...

Page 11: ...th shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state...

Page 12: ...ircuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole See Fig 5 and 6 Operation of unit on imp...

Page 13: ...appear at UI Re wire thermistor correctly for normal operation B Humidifier Connections The furnace control board terminal marked HUM is provided for low voltage 24 vac control of a humidifier No hum...

Page 14: ...AD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 13 Line Power Connections FURNACE BOARD...

Page 15: ...NG CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disconnected wires etc...

Page 16: ...ion Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within proper time period and sta...

Page 17: ...0 VAC or 24 VAC Blower runs for 90 seconds if unit is powered up during a call for heat R W W1 closed or R W W1 opens during blower on delay period STATUS CODE 13 LIMIT CIRCUIT LOCKOUT Lockout occurs...

Page 18: ...18 A09080 Fig 17 Wiring Schematic 48XT A Single Phase Gas Inputs 040 060 090 kBtu hr 48XT A...

Page 19: ...19 A09081 Fig 18 Wiring Schematic 48XT A Single Phase Gas Inputs 115 130 kBtu hr 48XT A...

Page 20: ...h fine steel wool proper flame sense microamps 5 microamps D C min 4 0 6 0 nominal manual valve shut off low inlet gas pressure control ground continuity gas valve defective or turned off flame sensor...

Page 21: ...satisfied NOTE Heat stages are not shortened due to a 5 degree or higher demand All stages are utilized for the full allotted time described above If the UI determines it is making sufficient progress...

Page 22: ...e Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installed...

Page 23: ...O are selected by the Infinity Control User Interface the dip switches are not used AUTO defrost adjusts the defrost interval time based on the last defrost time as follows S When defrost time 3 minut...

Page 24: ...low of gas to the burners and de energizing the HUM terminal The inducer motor will remain on for a 4 second post purge period The indoor blower and air cleaner terminal EAC 1 will remain energized fo...

Page 25: ...s meter to complete one revolution d Divide number of seconds in step c into 3600 number of seconds in 1 hour e Multiply result of step d by the number of cubic feet shown for one revolution of test d...

Page 26: ...ssive restrictions causing static pressures in excess of 5 in wc d Make sure model plug is installed 8 Final Check a Turn off gas to unit b Remove manometer from pressure tap c Replace pipe plug on ma...

Page 27: ...e component test section or Status Code Label for explanation of status codes NOTE To repeat component test turn setup switch SW1 6 to OFF and then back ON Check for Refrigerant Leaks Locate and repai...

Page 28: ...se unavailable If communications cannot be established with the UI the Infinity furnace board will enable the standard thermostat input terminals to allow simple thermostatic control of the 48XT A uni...

Page 29: ...0 047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table...

Page 30: ...maintenance to the accessories as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the...

Page 31: ...the motor shaft when tightening 7 Replace grille Infinity Top A06035 UNIT SIZE A DIM IN MM 24 1 26 30 1 26 36 1 26 42 1 26 48 11 32 9 60 9 16 14 Fig 25 Outdoor Fan Blade Clearance Electrical Controls...

Page 32: ...efrigerant charging REFRIGERANT UNIT OPERATION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or equipment damage This system uses Puron R 410A refriger...

Page 33: ...contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault code See Table 4 230V LINE POWER D...

Page 34: ...e thermistor comparison is not performed during low ambient cooling operation FAILED THERMISTOR DEFAULT OPERATION Factory defaults have been provided in the event of failure of outdoor air thermistor...

Page 35: ...0 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oi...

Page 36: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Page 37: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Page 38: ...I START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY...

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