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SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service maintenance,
or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit. consult local

building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code

(NEC) NFPA 70.
In Canada refer to the current editions of the National Standards of

Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane

Installation codes, and Canadian Electrical Code CSA C22.1

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury. Understand these

signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies

the most serious hazards which

will

result in severe personal injury

or death. WARNING signifies hazards which

could

result in per-

sonal injury or death. CAUTION is used to identify unsafe practic-

es which

may

result in minor personal injury or product and prop-

erty damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.
Always install furnace to operate within the intended temperature

rise range with a duct system which has an external static pressure

within the allowable range, as specified in “Indoor Airflow Adjust-
ments” section of these instructions. See furnace rating plate.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system and tag disconnect switch with a suitable

warning label. There may be more than one disconnect

switch. Turn off accessory heater power switch if

applicable.

!

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could result in personal

injury or equipment damage.
Puron (R--410A) systems operate at higher pressures than

standard R--22 systems. DO NOT use R--22 service

equipment or components on Puron (R--410A) equipment.

Ensure service equipment is rated for Puron (R--410A).

WARNING

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
When removing access panels or performing maintenance

functions inside your unit, be aware of sharp sheet metal

parts and screws. Although special care is taken to reduce

sharp edges to a minimum, be extremely careful when

handling parts or reaching into the unit.

CAUTION

!

INTRODUCTION

The 48XT--A packaged HYBRID HEAT

R

unit is a fully

self--contained combination Category I gas heating/electric heat

pump designed for outdoor installation (See Fig. 1). Standard units
are shipped in a horizontal--discharge configuration for installation

on a rooftop, or on a cement slab (see Fig. 4 for roof curb

dimensions). Standard units can be converted to downflow
(vertical) discharge configurations for rooftop applications.

Models with an N in the fifth position of the model number are
dedicated Low NOx units designed for California installations.

These models meet the California maximum oxides of nitrogen
(NOx) emissions requirements of 40 nanograms/joule or less as

shipped from the factory and must be installed in California Air

Quality Management Districts or any other regions in North
America where a Low NOx rule exists.

NOTE

:

Low NOx requirements apply only to natural gas

installations.

RECEIVING AND INSTALLATION

Check Equipment

IDENTIFY UNIT

The unit model number and serial number are printed on the unit

informative plate. Check this information against shipping papers.
INSPECT SHIPMENT

Inspect for shipping damage before removing packaging material.
If unit appears to be damaged or is torn loose from its anchorage,

have it examined by transportation inspectors before removal.

Forward claim papers directly to transportation company.
Manufacturer is not responsible for any damage incurred in transit.

Check all items against shipping list. Immediately notify the
nearest Carrier office if any item is missing. To prevent loss or

damage, leave all parts in original packages until installation.

Provide Unit Support

For hurricane tie downs, contact distributor for details and PE
(Professional Engineering) Certificate, if required.

ROOF CURB
Install accessory roof curb in accordance with instructions shipped

with curb (See Fig. 4). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is

critical for a water tight seal. Install gasketing material supplied
with the roof curb. Improperly applied gasketing also can result in
air leaks and poor unit performance.
Curb should be level to within 1/4 in. (6.35 mm) (See Fig. 2). This

is necessary for unit drain to function properly. Refer to accessory

roof curb installation instructions for additional information as
required.

A

B

C

MAXIMUM ALLOWABLE

DIFFERENCE in. (mm)

A-C

1/4

1/4

1/4

(6.35)

(6.35)

(6.35)

A-B

B-C

A07925

Fig. 2 -- Unit Leveling Tolerances

48X

T

--

A

Summary of Contents for INFINITIR 15 SEER 48XT-A

Page 1: ...Ground Screw 12 Routing Control Power Wires 12 Accessory Installation 13 Special Procedures for 208 v Operation 13 PRE START UP 15 START UP 16 28 Unit Start Up and Troubleshooting 16 Sequence of Oper...

Page 2: ...ated for Puron R 410A WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp...

Page 3: ...taff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equipment and any other safety precauti...

Page 4: ...set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulate...

Page 5: ...5 A09150 Fig 5 48XT A24 30 Unit Dimensions 48XT A...

Page 6: ...6 A09151 Fig 6 48XT A36 60 Unit Dimensions 48XT A...

Page 7: ...2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nomin...

Page 8: ...ill Size Natural Gas 3 38 3 33 3 31 3 38 3 33 3 31 HIGH PRESSURE SWITCH psig Cut out Reset Auto 670 10 470 25 HIGH PRESSURE SWITCH 2 psig Compressor Solenoid Cut out Reset Auto 565 15 455 15 LOSS OF C...

Page 9: ...anvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or shee...

Page 10: ...tion requires draining the condensate water away from the unit install a field supplied 2 in 51 mm trap at the condensate connection to ensure proper drainage Condensate trap is available as an access...

Page 11: ...th shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state...

Page 12: ...ircuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole See Fig 5 and 6 Operation of unit on imp...

Page 13: ...appear at UI Re wire thermistor correctly for normal operation B Humidifier Connections The furnace control board terminal marked HUM is provided for low voltage 24 vac control of a humidifier No hum...

Page 14: ...AD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 13 Line Power Connections FURNACE BOARD...

Page 15: ...NG CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections a Inspect for shipping and handling damages such as broken lines loose parts disconnected wires etc...

Page 16: ...ion Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within proper time period and sta...

Page 17: ...0 VAC or 24 VAC Blower runs for 90 seconds if unit is powered up during a call for heat R W W1 closed or R W W1 opens during blower on delay period STATUS CODE 13 LIMIT CIRCUIT LOCKOUT Lockout occurs...

Page 18: ...18 A09080 Fig 17 Wiring Schematic 48XT A Single Phase Gas Inputs 040 060 090 kBtu hr 48XT A...

Page 19: ...19 A09081 Fig 18 Wiring Schematic 48XT A Single Phase Gas Inputs 115 130 kBtu hr 48XT A...

Page 20: ...h fine steel wool proper flame sense microamps 5 microamps D C min 4 0 6 0 nominal manual valve shut off low inlet gas pressure control ground continuity gas valve defective or turned off flame sensor...

Page 21: ...satisfied NOTE Heat stages are not shortened due to a 5 degree or higher demand All stages are utilized for the full allotted time described above If the UI determines it is making sufficient progress...

Page 22: ...e Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installed...

Page 23: ...O are selected by the Infinity Control User Interface the dip switches are not used AUTO defrost adjusts the defrost interval time based on the last defrost time as follows S When defrost time 3 minut...

Page 24: ...low of gas to the burners and de energizing the HUM terminal The inducer motor will remain on for a 4 second post purge period The indoor blower and air cleaner terminal EAC 1 will remain energized fo...

Page 25: ...s meter to complete one revolution d Divide number of seconds in step c into 3600 number of seconds in 1 hour e Multiply result of step d by the number of cubic feet shown for one revolution of test d...

Page 26: ...ssive restrictions causing static pressures in excess of 5 in wc d Make sure model plug is installed 8 Final Check a Turn off gas to unit b Remove manometer from pressure tap c Replace pipe plug on ma...

Page 27: ...e component test section or Status Code Label for explanation of status codes NOTE To repeat component test turn setup switch SW1 6 to OFF and then back ON Check for Refrigerant Leaks Locate and repai...

Page 28: ...se unavailable If communications cannot be established with the UI the Infinity furnace board will enable the standard thermostat input terminals to allow simple thermostatic control of the 48XT A uni...

Page 29: ...0 047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table...

Page 30: ...maintenance to the accessories as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the...

Page 31: ...the motor shaft when tightening 7 Replace grille Infinity Top A06035 UNIT SIZE A DIM IN MM 24 1 26 30 1 26 36 1 26 42 1 26 48 11 32 9 60 9 16 14 Fig 25 Outdoor Fan Blade Clearance Electrical Controls...

Page 32: ...efrigerant charging REFRIGERANT UNIT OPERATION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or equipment damage This system uses Puron R 410A refriger...

Page 33: ...contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault code See Table 4 230V LINE POWER D...

Page 34: ...e thermistor comparison is not performed during low ambient cooling operation FAILED THERMISTOR DEFAULT OPERATION Factory defaults have been provided in the event of failure of outdoor air thermistor...

Page 35: ...0 psig low side retard S Use hoses with minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oi...

Page 36: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Page 37: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Page 38: ...I START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY...

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