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9 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA

9.2.2 - Oil separator

In these units, the oil separator is a pressure vessel that is mounted under the outside vertical condenser coils. Dis-charge gas at the 

compressor outlet is directed towards the bottom of the oil separator ring and most of the oil separates from the gas by strong 

deceleration and by gravity. The gas then flows through a wire mesh screen where the remaining oil is separated by coalescence and 

flows to the bottom of the ring. The gas is now free from oil and leaves the ring at the top towards the condenser.

9.2.3 - Economiser function

The economiser function includes a liquid line valve, a filter drier, two EXVs, a plate heat exchanger as well as protection devices (fuse 

or valve).
At the condenser outlet a part of the liquid is expanded via the secondary EXV in one of the heat exchanger circuits and then returns 

as gas at the compressor economiser. This expansion permits increase of the liquid sub-cooling of the rest of the flow that penetrates 

the evaporator via the prin-cipal EXV. This permits increasing the cooling capacity of the system as well as its efficiency.

9.3 - Control and safety

9.3.1 - 

High-pressure safety switches

30XAS units are equipped with high-pressure safety switches.

The high-pressure switch with manual reset, called PZH (former DBK), is backed up by a high-pressure switch that requires resetting 

with  a  tool. The  high-pressure  switch  that  requires  resetting  with  a  tool  is  called  PZHH  (former  SDBK).  If  a  PZHH  cuts  out,  the 

corresponding PZH in the same compressor is faulty and must be replaced. The PZHH must be reset with a blunt tool with a diameter 

of less than 6 mm. Insert this tool into the opening on the pressure switch and push the reset button in this location. 
These pressure switches are located at the discharge of each compressor.

9.3.2 - Relief valves

30XAS units are equipped with dual relief valves on the high and low pressure side as standard, with a three-way valve to facilitate 

their replacement.

9.4 - Condensers

The 30XAS coils are micro-channel condensers made entirely of aluminium. Optional coils with internally grooved copper tubes with 

aluminium fins are also available (options 254 and 255).

9.5 - Fans

The fans are axial Flying Bird fans equipped with rotating shroud and made of composite recyclable material. Each motor is fixed with 

transverse supports. The motors are three-phase, with permanently lubricated bearings and insulation class F.
According to the Regulation No. 327/2011 implementing Directive 2009/125/EC with regard to ecodesign requirements for fans driven 

by motors with an electric input power between 125 W and 500 kW.

Product

30XAS

30XAS

Option

Standard

Option 119

Global fan efficiency

%

35,5

39,3

Measurement category

A

A

Efficiency category

static

static

Energy efficiency target N(2015)

N(2015) 40

N(2015) 40

Efficiency level at the optimal energy efficiency point

42,4

43,9

Variable frequency drive

Optional

Optional

Year of manufacture

See label on unit

See label on unit

Fan manufacturer

Simonin

Simonin

Motor manufacturer

Leroy Somer

Leroy Somer

Fan reference

00PSG000000100A

00PSG000000100A

Motor reference

00PPG000558500A

00PPG000558400A

Nominal motor capacity

kW

0,83

1,85

Flow rate

m

3

/s

3,12

4,28

Pressure at optimum energy efficiency

Pa

95

170

Speed

rpm

712

954

Specific ratio

1,002

1,002

Product disassembly, recycling or disposal at end of life

See service manual

See service manual

Information about minimising environmental impact

See service manual

See service manual

Summary of Contents for Aquaforce 30XAS Series

Page 1: ...LLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Original document Air Cooled Liquid Chillers 30XAS A Unit with option 279 compressor enclosure Nominal cooling capacity 232 486 kW 5...

Page 2: ...2...

Page 3: ...entry 17 5 5 Field control wiring 17 6 APPLICATION DATA 18 6 1 Operating range 18 6 2 Minimum chilled water flow units without hydraulic module 18 6 3 Maximum chilled water flow units without hydrauli...

Page 4: ...maintenance see note 34 11 2 Level 2 maintenance see note 34 11 3 Level 3 or higher maintenance see note 34 11 4 Tightening torques for the main electrical connections 34 11 5 Tightening torques for...

Page 5: ...or ice These devices as well as the drain piping must not impair operation and not lead to a pressure drop that is higher than 10 of the control pressure Classification and control In accordance with...

Page 6: ...ed off the power circuit remains energized unless the unit or circuit disconnect switch is open Refer to the wiring diagram for further details Attach appropriate safety labels Units with option 231 a...

Page 7: ...f a leak occurs or if the refrigerant becomes contaminated e g by a short circuit in a motor remove the complete charge using a recovery unit and store the refrigerant in mobile containers Repair the...

Page 8: ...uit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust dirt scale etc is found within the valve body or mechanism If necessary replace the d...

Page 9: ...e frequency number of phases Maximum current drawn Maximum power input Unit net weight Confirm that all accessories ordered for on site installation have been delivered and are complete and undamaged...

Page 10: ...than 15 WARNING Never push or lever on any of the enclosure panels of the unit Only the base of the unit frame is designed to withstand such stresses 2 2 3 Checks before system start up Before the st...

Page 11: ...ional drawings supplied with the unit or available on request For the positioning of the fixing points weight distribution and centre of gravity coordinates please refer to the dimensional drawings B...

Page 12: ...or evaporator tube removal Water inlet Water outlet Air outlet do not obstruct Power supply connection C Control circuit connection 3 4 Multiple chiller installation It is recommended to install multi...

Page 13: ...4798 4798 Width mm 2253 2253 2253 2253 2253 Height mm 2322 2322 2322 2322 2322 Operating weight 4 Standard unit kg 2375 2791 2847 3603 3689 Standard unit option 119 kg 3051 3167 3963 4119 Standard uni...

Page 14: ...15 7 15 7 15 7 Evaporator Flooded multi pipe type Water content l 53 53 53 75 75 Without hydraulic module Water inlet outlet connections Victaulic Nominal diameter in 5 5 5 5 5 Actual outside diamete...

Page 15: ...full load and nominal voltage 88 1 89 4 90 1 91 3 1 Nominal efficiency at 75 rated load and nominal voltage 88 88 9 89 7 91 4 1 Nominal efficiency at 50 rated load and nominal voltage 86 1 86 7 87 9 9...

Page 16: ...60364 Outdoor installation Ambient temperature range from 20 C to 55 C Altitude less than or equal to 2000 m for hydraulic module see paragraph 4 3 in the IOM Presence of hard solids class AE3 no sign...

Page 17: ...ter the control box from below or from the unit side For 30XAS unit sizes 282 to 482 the control box that includes the power supply cable connection terminal is located in the lower part of the unit I...

Page 18: ...peration 3 3 15 Note If the leaving water temperature is below 4 C a glycol water solution or the frost protection option must be used Condenser air temperature C Minimum Maximum Storage 20 68 Operati...

Page 19: ...chieve the required volume The tank must itself be internally baffled in order to ensure proper mixing of the liquid water or brine Refer to the examples below Connection to a buffer tank Bad Bad Good...

Page 20: ...e eletrolytic pairs and consequently corrosion Verify then the need to install sacrificial anodes In case additives or other fluids than those recommended by Carrier are used ensure that the fluids ar...

Page 21: ...lable pressure pump 5 Drain valve 6 Flow control valve 7 Evaporator 8 Evaporator defrost heater option 9 Hydraulic module defrost heater option 10 Air vent evaporator 11 Water drain evaporator 12 Expa...

Page 22: ...in the operating limit table application data 7 5 2 Optional evaporator frost protection 30XAS If it is not possible to apply the recommendations in para graph 7 5 1 the units can be equipped with hea...

Page 23: ...0 350 400 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 282 3 50 100 150 200 250 300 350 400 5 7 9 11 13 15 17 19 21 23 25 27 29 31 342 442 482 7 7 2 NPSH Net Positive Suction Head required option 116C hyd...

Page 24: ...installed but supplied with the unit The sealing joints are in the control box The temperature sensors and the condenser flow switch are wired and fixed in the machine They must be installed as descri...

Page 25: ...r 8 4 Condenser water connections NOTE Drawings are not contractually binding Before designing an installation consult the certified dimensional drawings supplied with the unit or available on request...

Page 26: ...temperature at start up 12 5 1 55 Water entering temperature during operation 20 55 Water leaving temperature during operation 25 60 Evaporator water temperature C Minimum Maximum Water entering temp...

Page 27: ...eat exchange at the air condenser to heat exchange at the water condenser and vice versa is ensured by motorised two way valves located upstream of the air and water condensers ATTENTION Mode changes...

Page 28: ...eat exchange fluid check and carry out internal inspections as described in EN 378 annex C In case of re testing please refer to the maximum operating pressure given on the unit nameplate The reports...

Page 29: ...6 mm Insert this tool into the opening on the pressure switch and push the reset button in this location These pressure switches are located at the discharge of each compressor 9 3 2 Relief valves 30X...

Page 30: ...n insufficient charge or non con densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 9 8 Filter drier The role of the filter drier is to keep...

Page 31: ...t 1 2 3 4 1 2 4 5 3 1 2 4 5 3 1 2 5 6 3 6 7 4 1 2 5 6 3 7 4 8 x x Start up order Power connection NOTE The values above do not correspond to the fan designation The fan designation and position are gi...

Page 32: ...ified service and maintenance 30XAS 242 482 Compressor discharge valves 93A Shut off valve on the compressor discharge piping Simplified maintenance 30XAS 242 482 HP dual pump hydraulic module 116C Co...

Page 33: ...corrosive environments 30XAS 242 482 Super Enviro Shield anti corrosion protection 263 Extremely durable and flexible epoxy polymer coating applied on micro channel heat exchangers by electro coating...

Page 34: ...replace the mountings Check the water connections Purge the water circuit see chapter Water flow control procedure Clean the water filter see chapter Water flow control procedure Fully clean the conde...

Page 35: ...with clean water For coils installed in a coastal or industrial environment periodical cleaning by rinsing with water is beneficial It is however essential that rinsing is done with a low speed water...

Page 36: ...mpressor terminal pin as originally wired For replacement of the compressor a low pressure switch is included with the compressor This low pressure switch should be temporarily installed as a hard saf...

Page 37: ...of the unit can be recycled for another purpose 12 3 Fluids to be recovered for treatment Refrigerant Heat transfer fluid depending on the installation water brine solution etc Compressor oil 12 4 Ma...

Page 38: ...otection has been sized and installed properly All terminals are tight All chilled water valves are open All chilled water piping is connected properly All air has been vented from the chilled water c...

Page 39: ...y supply at once and ensure that the chiller is not switched on until corrective measures have been taken Check cooler water loop Water loop volume litres Calculated volume litres 3 25 litres nominal...

Page 40: ...alidity of certificate www eurovent certification com Order No 13467 09 2018 Supersedes order No 13467 12 2016 Manufactured by Carrier SCS Montluel France Manufacturer reserves the right to change any...

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