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COOLING OPERATION (SIZES 024-042)

With a call for cooling (Y/Y2), the indoor fan energizes immedi-
ately whereas the contactor energizes after a 5 minute time delay
(in case of initial start-up) starting the compressor and the outdoor
fan motor. When the cooling demand is met, Y/Y2 de-energizes,
shutting the compressor, indoor fan and the outdoor fan.

COOLING OPERATION (SIZES 048 AND 060)

These units utilize a 2 stage indoor thermostat. With a first stage
call for cooling (Y1), the indoor fan (low stage) energizes
immediately whereas the contactor energizes after a 5 minute time
delay (in case of an initial start-up) starting the compressor (low
stage) and the outdoor fan motor. If the low stage operation cannot
satisfy the cooling demand, the second stage cooling (Y2) ener-
gizes switching the compressor into high stage cooling through
energizing an internal solenoid valve inside the scroll compressor
and switching the indoor fan into high stage. When second stage
cooling is satisfied, Y2 de-energizes switching the compressor and
the indoor fan into low stage cooling. When the low stage cooling
demand is met, Y1 de-energizes shutting the compressor, indoor
fan and the outdoor fan.

HEATING OPERATION (SIZES 024-042)

With a call for heating (Y1), the indoor fan (low stage) energizes
immediately whereas the contactor energizes after a 5 minute time
delay (in case of initial start-up) starting the compressor and the
outdoor fan motor. If Y/Y2 cannot satisfy the heating demand, the
auxiliary or backup heat (W2) energizes. In case of staged heating,
W3 is energized if the demand is not met. The highest airflow
selected is run while the electric heat is in operation. When heating
demand is met, W3, W2 and Y/Y2 sequentially de-energize
shutting the compressor, indoor fan and the outdoor fan.

HEATING OPERATION (SIZES 048 AND 060)

With a first stage call for heating (Y1), the indoor fan (low stage)
energizes immediately whereas the contactor energizes after a 5
minute time delay (in case of initial start-up) starting the compres-
sor (low stage) and the outdoor fan motor. If the low stage
oepration cannot satisfy the heating demand, the second stage

heating (Y2) energizes switching the compressor into high stage
heating through energizing an internal solenoid valve inside the
scroll compressor and switching the indoor fan into high stage. The
auxiliary or backup heat is controlled by a third stage (W2). If the
demand is not met, W3 is energized in case of staged heating.
When heating demand is satisfied, W3, W2 and Y2 sequentially
de-energize switching the compressor and the indoor fan into low
stage heating. When the low stage heating demand is met, Y1
de-energizes shutting the compressor, indoor fan and the outdoor
fan.

CONTINUOUS FAN

With the continuous Indoor fan option selected on the thermostat,
G is continuously energized. In case of 024-042 units, the selected
airflow setting is provided. In case of 048 and 060 units, the
system runs low stage (Y1) airflow for continuous fan operation.

DEFROST

Defrost board (DB) is a time and temperature control, which
includes a field-selectable time period between checks for defrost
(30, 60, 90 and 120 minutes). The time period is factory-set at 60
minutes and should only be adjusted by a trained service person.
Electronic timer and defrost cycle start only when contactor is
energized and defrost thermostat (DFT) is closed.

Defrost mode is identical to Cooling mode. The outdoor fan motor
stops because of “OF1” and “OF2” contacts opening on the defrost
board, a bank of optional electric heat turns on to warm air
supplying the conditioned space.

ELECTRIC RESISTANCE HEATING

If accessory electric heaters are installed, on a call for “Emergency
Heat” the thermostat energizes W which energizes the heater relay
and in turn energizes the electric heaters. The IFR is energized
which starts the indoor-fan motor. If the heaters are staged, W2 is
energized when the second stage of heating is required. When the
need for heating is satisfied, the heater and IFM are de-energized.

MAINTENANCE

To ensure continuing high performance, and to reduce the possi-
bility of premature equipment failure, periodic maintenance must

Table 8—Cooling Charging Chart

SUCTION LINE TEMPERATURE (°F)

Suction Line Pressure (PSIG)

OD Temp. (°F)

52

54

56

59

61

64

67

70

73

76

79

82

85

89

92

45

51

55

60

64

69

55

53

57

62

66

70

65

53

57

62

66

71

75

75

56

61

66

71

76

85

53

58

63

67

72

95

50

54

58

62

66

105

50

53

57

60

64

115

49

52

55

58

61

125

50

53

56

59

SUCTION LINE TEMPERATURE (°C)

Suction Line Pressure (kPa)

OD Temp. (°C)

361

370

387

405

423

442

462

482

502

523

544

566

589

612

636

7

11

13

15

18

21

13

12

14

16

19

21

18

12

14

17

19

21

24

24

13

16

19

22

24

29

12

14

17

20

22

35

10

12

14

17

19

41

10

12

14

16

18

46

9

11

13

14

16

52

10

11

13

15

14

Summary of Contents for 50ZHA024-060

Page 1: ...AN 14 DEFROST 14 ELECTRIC RESISTANCE HEATING 14 MAINTENANCE 15 Air Filter 15 Unit Top Removal Outdoor Coil Side 15 Indoor Blower and Motor 15 Outdoor Coil Indoor Coil and Condensate Drain Pan 16 Outdoor Fan 16 Electrical Controls and Wiring 16 Refrigerant Circuit 17 Indoor Airflow 17 Metering Devices 17 Lubrication 17 Liquid Line Strainer 17 High Flow Valves 17 TROUBLESHOOTING 17 START UP CHECKLIS...

Page 2: ...n beyond the unit casing on the 2 sides The duct connection side and condensate drain connection sides should be flush with the edge of the flat surface A 6 in wide gravel apron should be used around the flat surface to prevent airflow blockage by grass or shrubs Do not secure the unit to the flat surface except where required by local codes The unit should be level to within 1 4 inch This is nece...

Page 3: ...Fig 2 Unit Base Dimensions 50ZHA024 060 A05201 3 ...

Page 4: ...in power to unit and install lockout tag Turn off accessory heater power switch if applicable Units are dedicated side supply products They are not convertible to vertical air supply A field supplied plenum must be used to convert to vertical air discharge Step 6 Provide for Condensate Disposal NOTE Be sure that condensate water disposal methods comply with local codes restrictions and practices U...

Page 5: ...er company for correction of improper voltage HIGH VOLTAGE CONNECTIONS The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing See Table 6 for electrical data The field supplied disconnect may be ...

Page 6: ...hen checking or servicing refrigerant system 2 Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electri cal sources are disconnected and lockout tag is installed 4 Relieve all pressure from both high and low pressure sides of the system before touching or disturbing anything ...

Page 7: ...d Line Temperature REQUIRED LIQUID LINE TEMPERATURE FOR A SPECIFIC SUBCOOLING R 22 Pressure psig Required Subcooling F Pressure kPa Required Subcooling C 5 10 15 20 3 6 8 11 134 71 66 61 56 924 24 22 19 16 141 74 69 64 59 972 26 23 21 18 156 80 75 70 65 1075 30 27 24 21 163 83 78 73 68 1124 31 28 26 23 170 86 81 76 71 1172 33 30 27 24 177 89 84 79 74 1220 34 31 29 26 184 91 86 81 76 1268 36 33 30 ...

Page 8: ...ressor outdoor fan and indoor blower motors start and that reversing valve shifts Observe that cooling cycle shuts down when control setting is satisfied Reversing valve RV remains energized 3 Place system switch in HEAT position Observe that compres sor indoor fan and outdoor fan energize Reversing Valve is deenergized in heat pump heating mode Set control above room temperature Observe that heat...

Page 9: ...ubcooling 8 Add charge if the measured temperature is higher than the liquid line temperature value in the table 9 Add charge using the service connection on the suction line of the compressor HEATING MODE CHARGE Do not attempt to adjust charge by cooling methods while in heat pump heating mode Recover refrigerant and weigh in according to unit data plate refrigerant data Step 4 Indoor Airflow and...

Page 10: ...Fig 11A Typical Unit Electrical Diagram Sizes 024 042 A05199 10 ...

Page 11: ...A05200 Fig 11B Typical Unit Electrical Diagram Sizes 048 060 11 ...

Page 12: ...7 54 3 57 8 76 9 83 8 99 4 109 9 122 0 135 9 63 2 69 2 40 40 60 70 80 90 100 110 110 150 70 80 048 208 230 1 60 187 253 24 7 116 0 1 5 7 7 3 8 5 0 7 5 10 0 11 3 15 0 15 0 20 0 5 4 7 2 18 1 20 8 36 1 41 7 54 2 62 5 72 2 83 3 26 0 30 0 40 0 40 0 62 6 66 1 85 1 92 1 107 7 118 1 130 3 144 2 72 5 77 5 50 50 80 80 100 100 110 125 125 125 90 90 060 208 230 1 60 187 253 28 0 118 0 3 0 7 7 3 8 5 0 7 5 10 0...

Page 13: ...gized NOTE Some units are equipped with a time delay relay On these units the indoor fan remains on for 30 seconds after G or Y is deenergized Table 7 Dry Coil Air Delivery Horizontal Discharge Deduct 10 percent for 208 Volt Operation 50ZHA SPEED TAP WATTS C F M EXTERNAL STATIC PRESSURE 0 1 0 2 03 0 4 0 5 0 6 0 7 0 8 0 9 1 0 024 1 Watts 99 100 118 130 142 C F M 848 793 757 698 632 2 Watts 222 233 ...

Page 14: ... compressor and switching the indoor fan into high stage The auxiliary or backup heat is controlled by a third stage W2 If the demand is not met W3 is energized in case of staged heating When heating demand is satisfied W3 W2 and Y2 sequentially de energize switching the compressor and the indoor fan into low stage heating When the low stage heating demand is met Y1 de energizes shutting the compr...

Page 15: ...tdoor Coil Side NOTE When performing maintenance or service procedures that require removal of the unit top be sure to perform all of the routine maintenance procedures that require top removal including coil inspection and cleaning and condensate drain pan inspection and cleaning ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect and tag ele...

Page 16: ...r similar probe device Ensure that the auxiliary drain port above the drain tube is also clear Step 5 Outdoor Fan UNIT OPERATIONAL HAZARD Failure to follow this caution may result in damage to unit components Keep the Outdoor fan free from all obstructions to ensure proper cooling operation Never place articles on top of the unit 1 Shut off unit power supply and install lockout tag 2 Remove outdoo...

Page 17: ...is clean When necessary refer to Indoor Airflow and Airflow Adjustments section to check the system airflow Step 9 Metering Devices Refrigerant cooling metering device is an Accurator 024 042 or TXV 048 and 060 located upstream of the indoor coil distributor assembly Refrigerant heating mode metering device is an Accu rater located upstrem of the outdoor coil distributor assembly Step 10 Lubricati...

Page 18: ...erant then flows through the 4 way valve accumulator and back to the compressor Fig 15 Typical Heat Pump Operation Cooling Mode C95044 STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Open LEGEND LCS Loss of Charge Switch Acutrol Metering Device Check Valve Arrow indicates direction of flow COOLING CYCLE 1 Hot gas from compressor...

Page 19: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Frosted outdoor coil with incorrect defrost operation heating Check defrost time settings Reset as necessary Check defrost temperature switch Repla...

Page 20: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Suction Line Temp ___________ Refrigerant Discharge __________ psig Discharge Temp __________ TEMPERATURE Heating Mode Outdoor Air Temperature __________ DB ____________WB Return Air Temperature _______...

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