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Table 3—Minimum Airflow for Safe Electric Heater

Operation (CFM)

SIZE

024

030

036

042

048

060

Cfm

600

750

900

1050

1200

1500

UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit component
damage. Operation of unit on improper line voltage consti-
tutes abuse and may cause unit damage that could affect
warranty.

ROUTING POWER LEADS INTO UNIT

Use only copper wire between disconnect and unit. The high-
voltage leads should be in a conduit until they enter the unit;
conduit termination at the unit must be watertight. Run the
high-voltage leads through the hole on the control box side of the
unit (see Fig. 7 for location). When the leads are inside the unit,
run leads to the control box (Fig. 8). For single-phase units,
connect leads to the black and yellow wires (see Fig. 9).

CONNECTING GROUND LEAD TO UNIT GROUND

Refer to Fig. 8 and 9. Connect the ground lead to the chassis using
the unit ground in the control box.

ROUTING CONTROL POWER WIRES

Form a drip-loop with the thermostat leads before routing them
into the unit. Route the thermostat leads through grommeted hole
provided in unit into unit control box (See Fig. 7). Connect
thermostat leads and unit power leads as shown in Fig. 9, 10A &
10B.

Route thermostat wires through grommet providing a drip-loop at
the panel. Connect low-voltage leads to the thermostat as shown in
Fig. 10A & 10B.

The unit transformer supplies 24-v power for complete system
including accessory electrical heater. Transformer is factory wired
for 230-v operation.

ACCESSORY ELECTRIC HEAT WIRING

Refer to accessory electric heat installation instructions for infor-
mation on installing accessory electric heat. Accessory electric
heat wiring is shown in Fig. 11A, 11B, & 11C.

PRE-START-UP

FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to observe the following warnings could result in
serious injury, death and/or property damage:
1. Follow recognized safety practices and wear protective

goggles when checking or servicing refrigerant system.

2. Do not operate compressor or provide any electric power to

unit unless compressor terminal cover is in place and
secured.

3. Do not remove compressor terminal cover until all electri-

cal sources are disconnected and lockout tag is installed.

4. Relieve all pressure from both high- and low-pressure sides

of the system before touching or disturbing anything inside
terminal box if refrigerant leak is suspected around com-
pressor terminals. Use accepted methods to recover refrig-
erant.

5. Never attempt to repair soldered connection while refrig-

erant system is under pressure.

6. Do not use torch to remove any component. System

contains oil and refrigerant under pressure. To remove a
component, wear protective goggles and proceed as fol-
lows:
a. Shut off electrical power to unit and install lockout tag.
b. Relieve all refrigerant from system using both high- and

low-pressure ports. Use accepted methods to recover
refrigerant.

c. Cut component connecting tubing with tubing cutter and

remove component from unit.

d. Carefully unsweat remaining tubing stubs when neces-

sary. Oil can ignite when exposed to torch flame.

Use the Start-Up Checklist supplied at the end of this book and
proceed as follows to inspect and prepare the unit for initial
start-up:

1. Remove all access panels.

2. Read and follow instructions on all DANGER, WARNING,

CAUTION, and INFORMATION labels attached to, or
shipped with unit.

Make the following inspections:

a. Inspect for shipping and handling damages such as broken

lines, loose parts, disconnected wires, etc.

Fig. 4—Typical installation

C00008

C00008

TOP COVER

INDOOR
THERMOSTAT

DISCONNECT
PER NEC*
(UNIT AND
ELECTRIC
HEATER)

FROM
POWER
SOURCE

RETURN
AIR

POWER AND
LOW-VOLTAGE
ENTRY

COMPOSITE
RUST-PROOF
BASEPAN

CONDENSATE
DRAIN
CONNECTION

*Separate disconnect per NEC
(National Electrical Code) required
for electric heater when single-
point conection is not used.

Power Wiring

Control Wiring

Condenser Airflow

Evaporator Airflow

Fig. 5—Condensate Trap (Using Tubing)

C99013

1” (25mm) MIN.

2” (50mm) MIN.

TRAP
OUTLET

Fig. 6—PVC Condensate Trap

C00009

TRAP
OUTLET

2" min.

1" min.

6

Summary of Contents for 50ZHA024-060

Page 1: ...AN 14 DEFROST 14 ELECTRIC RESISTANCE HEATING 14 MAINTENANCE 15 Air Filter 15 Unit Top Removal Outdoor Coil Side 15 Indoor Blower and Motor 15 Outdoor Coil Indoor Coil and Condensate Drain Pan 16 Outdoor Fan 16 Electrical Controls and Wiring 16 Refrigerant Circuit 17 Indoor Airflow 17 Metering Devices 17 Lubrication 17 Liquid Line Strainer 17 High Flow Valves 17 TROUBLESHOOTING 17 START UP CHECKLIS...

Page 2: ...n beyond the unit casing on the 2 sides The duct connection side and condensate drain connection sides should be flush with the edge of the flat surface A 6 in wide gravel apron should be used around the flat surface to prevent airflow blockage by grass or shrubs Do not secure the unit to the flat surface except where required by local codes The unit should be level to within 1 4 inch This is nece...

Page 3: ...Fig 2 Unit Base Dimensions 50ZHA024 060 A05201 3 ...

Page 4: ...in power to unit and install lockout tag Turn off accessory heater power switch if applicable Units are dedicated side supply products They are not convertible to vertical air supply A field supplied plenum must be used to convert to vertical air discharge Step 6 Provide for Condensate Disposal NOTE Be sure that condensate water disposal methods comply with local codes restrictions and practices U...

Page 5: ...er company for correction of improper voltage HIGH VOLTAGE CONNECTIONS The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing See Table 6 for electrical data The field supplied disconnect may be ...

Page 6: ...hen checking or servicing refrigerant system 2 Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electri cal sources are disconnected and lockout tag is installed 4 Relieve all pressure from both high and low pressure sides of the system before touching or disturbing anything ...

Page 7: ...d Line Temperature REQUIRED LIQUID LINE TEMPERATURE FOR A SPECIFIC SUBCOOLING R 22 Pressure psig Required Subcooling F Pressure kPa Required Subcooling C 5 10 15 20 3 6 8 11 134 71 66 61 56 924 24 22 19 16 141 74 69 64 59 972 26 23 21 18 156 80 75 70 65 1075 30 27 24 21 163 83 78 73 68 1124 31 28 26 23 170 86 81 76 71 1172 33 30 27 24 177 89 84 79 74 1220 34 31 29 26 184 91 86 81 76 1268 36 33 30 ...

Page 8: ...ressor outdoor fan and indoor blower motors start and that reversing valve shifts Observe that cooling cycle shuts down when control setting is satisfied Reversing valve RV remains energized 3 Place system switch in HEAT position Observe that compres sor indoor fan and outdoor fan energize Reversing Valve is deenergized in heat pump heating mode Set control above room temperature Observe that heat...

Page 9: ...ubcooling 8 Add charge if the measured temperature is higher than the liquid line temperature value in the table 9 Add charge using the service connection on the suction line of the compressor HEATING MODE CHARGE Do not attempt to adjust charge by cooling methods while in heat pump heating mode Recover refrigerant and weigh in according to unit data plate refrigerant data Step 4 Indoor Airflow and...

Page 10: ...Fig 11A Typical Unit Electrical Diagram Sizes 024 042 A05199 10 ...

Page 11: ...A05200 Fig 11B Typical Unit Electrical Diagram Sizes 048 060 11 ...

Page 12: ...7 54 3 57 8 76 9 83 8 99 4 109 9 122 0 135 9 63 2 69 2 40 40 60 70 80 90 100 110 110 150 70 80 048 208 230 1 60 187 253 24 7 116 0 1 5 7 7 3 8 5 0 7 5 10 0 11 3 15 0 15 0 20 0 5 4 7 2 18 1 20 8 36 1 41 7 54 2 62 5 72 2 83 3 26 0 30 0 40 0 40 0 62 6 66 1 85 1 92 1 107 7 118 1 130 3 144 2 72 5 77 5 50 50 80 80 100 100 110 125 125 125 90 90 060 208 230 1 60 187 253 28 0 118 0 3 0 7 7 3 8 5 0 7 5 10 0...

Page 13: ...gized NOTE Some units are equipped with a time delay relay On these units the indoor fan remains on for 30 seconds after G or Y is deenergized Table 7 Dry Coil Air Delivery Horizontal Discharge Deduct 10 percent for 208 Volt Operation 50ZHA SPEED TAP WATTS C F M EXTERNAL STATIC PRESSURE 0 1 0 2 03 0 4 0 5 0 6 0 7 0 8 0 9 1 0 024 1 Watts 99 100 118 130 142 C F M 848 793 757 698 632 2 Watts 222 233 ...

Page 14: ... compressor and switching the indoor fan into high stage The auxiliary or backup heat is controlled by a third stage W2 If the demand is not met W3 is energized in case of staged heating When heating demand is satisfied W3 W2 and Y2 sequentially de energize switching the compressor and the indoor fan into low stage heating When the low stage heating demand is met Y1 de energizes shutting the compr...

Page 15: ...tdoor Coil Side NOTE When performing maintenance or service procedures that require removal of the unit top be sure to perform all of the routine maintenance procedures that require top removal including coil inspection and cleaning and condensate drain pan inspection and cleaning ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect and tag ele...

Page 16: ...r similar probe device Ensure that the auxiliary drain port above the drain tube is also clear Step 5 Outdoor Fan UNIT OPERATIONAL HAZARD Failure to follow this caution may result in damage to unit components Keep the Outdoor fan free from all obstructions to ensure proper cooling operation Never place articles on top of the unit 1 Shut off unit power supply and install lockout tag 2 Remove outdoo...

Page 17: ...is clean When necessary refer to Indoor Airflow and Airflow Adjustments section to check the system airflow Step 9 Metering Devices Refrigerant cooling metering device is an Accurator 024 042 or TXV 048 and 060 located upstream of the indoor coil distributor assembly Refrigerant heating mode metering device is an Accu rater located upstrem of the outdoor coil distributor assembly Step 10 Lubricati...

Page 18: ...erant then flows through the 4 way valve accumulator and back to the compressor Fig 15 Typical Heat Pump Operation Cooling Mode C95044 STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Open LEGEND LCS Loss of Charge Switch Acutrol Metering Device Check Valve Arrow indicates direction of flow COOLING CYCLE 1 Hot gas from compressor...

Page 19: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Frosted outdoor coil with incorrect defrost operation heating Check defrost time settings Reset as necessary Check defrost temperature switch Repla...

Page 20: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Suction Line Temp ___________ Refrigerant Discharge __________ psig Discharge Temp __________ TEMPERATURE Heating Mode Outdoor Air Temperature __________ DB ____________WB Return Air Temperature _______...

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