Carrier 50ZHA024-060 Installation & Service Instructions Manual Download Page 7

b. Inspect for oil at all refrigerant tubing connections and on

unit base. Detecting oil generally indicates a refrigerant
leak. Leak-test all refrigerant tubing connections using
electronic leak detector, or liquid-soap solution. If a refrig-
erant leak is detected, see following Check for Refrigerant
Leaks section.

c. Inspect all field- and factory-wiring connections. Be sure

that connections are completed and tight. Ensure wires do
not contact refrigerant tubing or sheet metal edges.

d. Inspect coil fins. If damaged during shipping and handling,

carefully straighten fins with a fin comb.

3. Verify the following conditions:

a. Make sure that outdoor-fan blade is correctly positioned in

fan orifice. Top edge of blade should be 3.125 in. down
from outdoor coil outlet grille (size 024–048, See Fig. 12)
or hub should be 0.708-in. away from motor end bell (size
060, See Fig. 13). See Outdoor Fan Adjustment section.

b. Make sure that air filter is in place.

c. Make sure that condensate drain trap is filled with water to

ensure proper drainage.

d. Make sure that all tools and miscellaneous loose parts have

been removed.

Table 4—Required Subcooling

REQUIRED SUBCOOLING °F (°C)

Model Size

Outdoor Ambient Temperature

75 (24)

82 (28)

85 (29)

95 (35)

105 (41)

048

17.5 (9.7)

17 (9.4)

16.5 (9.2)

16 8.9)

14 (7.8)

060

21 (11.7)

20.5 (11.4)

20 (11.1)

19 (10.6)

16 (8.9)

Table 5—Required Liquid Line Temperature

REQUIRED LIQUID LINE TEMPERATURE FOR A SPECIFIC SUBCOOLING (R-22)

Pressure (psig)

Required Subcooling (°F)

Pressure (kPa)

Required Subcooling (°C)

5

10

15

20

3

6

8

11

134

71

66

61

56

924

24

22

19

16

141

74

69

64

59

972

26

23

21

18

156

80

75

70

65

1075

30

27

24

21

163

83

78

73

68

1124

31

28

26

23

170

86

81

76

71

1172

33

30

27

24

177

89

84

79

74

1220

34

31

29

26

184

91

86

81

76

1268

36

33

30

27

191

94

89

84

79

1317

37

34

31

29

198

96

91

86

81

1365

38

36

33

30

205

98

93

88

83

1413

40

37

34

31

213

101

96

91

86

1468

41

38

36

33

221

104

99

94

89

1524

43

40

37

34

229

106

101

96

91

1579

44

41

38

36

237

108

103

98

93

1634

45

42

40

37

245

111

106

101

96

1689

47

44

41

38

253

113

108

103

98

1744

48

45

42

40

262

116

111

106

101

1806

49

46

44

41

271

118

113

108

103

1868

51

48

45

42

280

121

116

111

106

1930

52

49

46

44

289

123

118

113

108

1992

53

51

48

45

298

125

120

115

110

2054

55

52

49

46

307

128

123

118

113

2116

56

53

50

48

317

130

125

120

115

2185

57

54

52

49

327

132

127

122

117

2254

59

56

53

50

337

135

130

125

120

2323

60

57

54

52

347

137

132

127

122

2392

61

58

56

53

357

139

134

129

124

2461

62

60

57

54

367

142

137

132

127

2530

64

61

58

55

280

121

116

111

106

1930

52

49

46

44

289

123

118

113

108

1992

53

51

48

45

298

125

120

115

110

2054

55

52

49

46

307

128

123

118

113

2116

56

53

50

48

317

130

125

120

115

2185

57

54

52

49

327

132

127

122

117

2254

59

56

53

50

337

135

130

125

120

2323

60

57

54

52

347

137

132

127

122

2392

61

58

56

53

357

139

134

129

124

2461

62

60

57

54

367

142

137

132

127

2530

64

61

58

55

7

Summary of Contents for 50ZHA024-060

Page 1: ...AN 14 DEFROST 14 ELECTRIC RESISTANCE HEATING 14 MAINTENANCE 15 Air Filter 15 Unit Top Removal Outdoor Coil Side 15 Indoor Blower and Motor 15 Outdoor Coil Indoor Coil and Condensate Drain Pan 16 Outdoor Fan 16 Electrical Controls and Wiring 16 Refrigerant Circuit 17 Indoor Airflow 17 Metering Devices 17 Lubrication 17 Liquid Line Strainer 17 High Flow Valves 17 TROUBLESHOOTING 17 START UP CHECKLIS...

Page 2: ...n beyond the unit casing on the 2 sides The duct connection side and condensate drain connection sides should be flush with the edge of the flat surface A 6 in wide gravel apron should be used around the flat surface to prevent airflow blockage by grass or shrubs Do not secure the unit to the flat surface except where required by local codes The unit should be level to within 1 4 inch This is nece...

Page 3: ...Fig 2 Unit Base Dimensions 50ZHA024 060 A05201 3 ...

Page 4: ...in power to unit and install lockout tag Turn off accessory heater power switch if applicable Units are dedicated side supply products They are not convertible to vertical air supply A field supplied plenum must be used to convert to vertical air discharge Step 6 Provide for Condensate Disposal NOTE Be sure that condensate water disposal methods comply with local codes restrictions and practices U...

Page 5: ...er company for correction of improper voltage HIGH VOLTAGE CONNECTIONS The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing See Table 6 for electrical data The field supplied disconnect may be ...

Page 6: ...hen checking or servicing refrigerant system 2 Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electri cal sources are disconnected and lockout tag is installed 4 Relieve all pressure from both high and low pressure sides of the system before touching or disturbing anything ...

Page 7: ...d Line Temperature REQUIRED LIQUID LINE TEMPERATURE FOR A SPECIFIC SUBCOOLING R 22 Pressure psig Required Subcooling F Pressure kPa Required Subcooling C 5 10 15 20 3 6 8 11 134 71 66 61 56 924 24 22 19 16 141 74 69 64 59 972 26 23 21 18 156 80 75 70 65 1075 30 27 24 21 163 83 78 73 68 1124 31 28 26 23 170 86 81 76 71 1172 33 30 27 24 177 89 84 79 74 1220 34 31 29 26 184 91 86 81 76 1268 36 33 30 ...

Page 8: ...ressor outdoor fan and indoor blower motors start and that reversing valve shifts Observe that cooling cycle shuts down when control setting is satisfied Reversing valve RV remains energized 3 Place system switch in HEAT position Observe that compres sor indoor fan and outdoor fan energize Reversing Valve is deenergized in heat pump heating mode Set control above room temperature Observe that heat...

Page 9: ...ubcooling 8 Add charge if the measured temperature is higher than the liquid line temperature value in the table 9 Add charge using the service connection on the suction line of the compressor HEATING MODE CHARGE Do not attempt to adjust charge by cooling methods while in heat pump heating mode Recover refrigerant and weigh in according to unit data plate refrigerant data Step 4 Indoor Airflow and...

Page 10: ...Fig 11A Typical Unit Electrical Diagram Sizes 024 042 A05199 10 ...

Page 11: ...A05200 Fig 11B Typical Unit Electrical Diagram Sizes 048 060 11 ...

Page 12: ...7 54 3 57 8 76 9 83 8 99 4 109 9 122 0 135 9 63 2 69 2 40 40 60 70 80 90 100 110 110 150 70 80 048 208 230 1 60 187 253 24 7 116 0 1 5 7 7 3 8 5 0 7 5 10 0 11 3 15 0 15 0 20 0 5 4 7 2 18 1 20 8 36 1 41 7 54 2 62 5 72 2 83 3 26 0 30 0 40 0 40 0 62 6 66 1 85 1 92 1 107 7 118 1 130 3 144 2 72 5 77 5 50 50 80 80 100 100 110 125 125 125 90 90 060 208 230 1 60 187 253 28 0 118 0 3 0 7 7 3 8 5 0 7 5 10 0...

Page 13: ...gized NOTE Some units are equipped with a time delay relay On these units the indoor fan remains on for 30 seconds after G or Y is deenergized Table 7 Dry Coil Air Delivery Horizontal Discharge Deduct 10 percent for 208 Volt Operation 50ZHA SPEED TAP WATTS C F M EXTERNAL STATIC PRESSURE 0 1 0 2 03 0 4 0 5 0 6 0 7 0 8 0 9 1 0 024 1 Watts 99 100 118 130 142 C F M 848 793 757 698 632 2 Watts 222 233 ...

Page 14: ... compressor and switching the indoor fan into high stage The auxiliary or backup heat is controlled by a third stage W2 If the demand is not met W3 is energized in case of staged heating When heating demand is satisfied W3 W2 and Y2 sequentially de energize switching the compressor and the indoor fan into low stage heating When the low stage heating demand is met Y1 de energizes shutting the compr...

Page 15: ...tdoor Coil Side NOTE When performing maintenance or service procedures that require removal of the unit top be sure to perform all of the routine maintenance procedures that require top removal including coil inspection and cleaning and condensate drain pan inspection and cleaning ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect and tag ele...

Page 16: ...r similar probe device Ensure that the auxiliary drain port above the drain tube is also clear Step 5 Outdoor Fan UNIT OPERATIONAL HAZARD Failure to follow this caution may result in damage to unit components Keep the Outdoor fan free from all obstructions to ensure proper cooling operation Never place articles on top of the unit 1 Shut off unit power supply and install lockout tag 2 Remove outdoo...

Page 17: ...is clean When necessary refer to Indoor Airflow and Airflow Adjustments section to check the system airflow Step 9 Metering Devices Refrigerant cooling metering device is an Accurator 024 042 or TXV 048 and 060 located upstream of the indoor coil distributor assembly Refrigerant heating mode metering device is an Accu rater located upstrem of the outdoor coil distributor assembly Step 10 Lubricati...

Page 18: ...erant then flows through the 4 way valve accumulator and back to the compressor Fig 15 Typical Heat Pump Operation Cooling Mode C95044 STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Open LEGEND LCS Loss of Charge Switch Acutrol Metering Device Check Valve Arrow indicates direction of flow COOLING CYCLE 1 Hot gas from compressor...

Page 19: ...tes continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Frosted outdoor coil with incorrect defrost operation heating Check defrost time settings Reset as necessary Check defrost temperature switch Repla...

Page 20: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Suction Line Temp ___________ Refrigerant Discharge __________ psig Discharge Temp __________ TEMPERATURE Heating Mode Outdoor Air Temperature __________ DB ____________WB Return Air Temperature _______...

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