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14

at 0.65 specific gravity, or propane gas with a heating
value of 2500 Btu/ft

3

at 1.5 specific gravity.

S

For elevations above 2000 ft, reduce input 4% for each
1000 ft above sea level. For example at 2500 ft. a 10%
total derate is required.

S

When the gas supply being used has a different heating
value or specific gravity, refer to national and local codes,
or contact your distributor to determine the required
orifice size.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in reduced unit and/or

component life.

Do Not

redrill an orifice. Improper drilling (burrs,

out--of--round holes, etc.) can cause excessive burner noise

and misdirection of burner flame. If orifice hole appears

damaged or it is suspected to have been redrilled, check orifice
hole with a numbered drill bit of correct size.

!

CAUTION

ADJUST GAS INPUT

The gas input to the unit is determined by measuring the gas flow

at the meter or by measuring the manifold pressure. Measuring the

gas flow at the meter is recommended for natural gas units. The
manifold pressure must be measured to determine the input of

propane gas units.
Measure Gas Flow (Natural Gas Units)
Minor adjustment to the gas flow can be made by changing the
manifold pressure. The manifold pressure must be maintained

between 3.4 and 3.6 in. wc.
If larger adjustments are required, change main burner orifices
following the recommendations of national and local codes.

NOTE

: All other appliances that use the same meter must be turned

off when gas flow is measured at the meter.

Proceed as follows:

1. Turn off gas supply to unit.
2. Remove pipe plug on manifold (See Fig. 13) and connect

manometer. Turn on gas supply to unit.

3. Record number of seconds for gas meter test dial to make one

revolution.

4. Divide number of seconds in Step 3 into 3600 (number of

seconds in one hr).

5. Multiply result of Step 4 by the number of cubic feet (cu ft)

shown for one revolution of test dial to obtain cubic feet (cu
ft) of gas flow per hour.

6. Multiply result of Step 5 by Btu heating value of gas to

obtain total measured input in Btuh. Compare this value with

heating input shown in Table 3 (Consult the local gas
supplier if the heating value of gas is not known).

EXAMPLE: Assume that the size of test dial is 1 cu ft, one
revolution takes 32 sec, and the heating value of the gas is 1050

Btu/ft

3

. Proceed as follows:

1. 32 sec. to complete one revolution.
2. 3600

÷

32 = 112.5.

3. 112.5 x 1 =112.5 ft

3

of gas flow/hr.

4. 112.5 x 1050 = 118,125 Btuh input.

If the desired gas input is 115,000 Btuh, only a minor change in the
manifold pressure is required.

Observe manifold pressure and proceed as follows to adjust gas
input:

1. Remove cover screw over regulator adjustment screw on gas

valve.

2. Turn regulator adjustment screw clockwise to increase gas

input, or turn regulator adjustment screw counterclockwise
to decrease input. Manifold pressure must be between 3.4
and 3.6 in. wc.

FIRE AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and/or property damage.
Unsafe operation of the unit may result if manifold pressure is

outside this range.

!

WARNING

3. Replace cover screw cap on gas valve.
4. Turn off gas supply to unit. Remove manometer from

pressure tap and replace pipe plug on gas valve. Turn on gas

to unit and check for leaks.

Measure Manifold Pressure (Propane Units)
The main burner orifices on a propane gas unit are sized for the unit

rated input when the manifold pressure reading matches the level
specified in Table 3.
Proceed as follows to adjust gas input on a propane gas unit:

1. Turn off gas to unit.
2. Remove pipe plug on manifold and connect manometer (See

Fig. 13).

3. Turn on gas to unit.
4. Remove cover screw over regulator adjustment screw on gas

valve.

5. Adjust regulator adjustment screw to the correct manifold

pressure, as specified in Table 3. Turn adjusting screw
clockwise to increase manifold pressure, or turn adjusting

screw counterclockwise to decrease manifold pressure.

6. Replace cover screw.
7. Turn off gas to unit. Remove manometer from pressure tap.

Replace pipe plug on gas valve, then turn on gas to unit.

Check for leaks.

CHECK BURNER FLAME

With burner access panel removed, observe the unit heating
operation. Watch the burner flames to see if they are light blue and

soft in appearance, and that the flames are approximately the same

for each burner. Propane will have blue flame (See Fig. 14). Refer
to the Maintenance section for information on burner removal.

AIRFLOW AND TEMPERATURE RISE

The heating section for each size unit is designed and approved for

heating operation within the temperature--rise range stamped on the
unit rating plate.
Table 8 shows the approved temperature rise range for each heating
input, and the air delivery cfm at various temperature rises. The

heating operation airflow must produce a temperature rise that falls

within the approved range.
Refer to Indoor Airflow and Airflow Adjustments section to adjust

heating airflow when required.
An LED (light--emitting diode) indicator is provided on the control

board to monitor operation. The control board is located by

removing the burner access panel. During normal operation, the
LED is continuously on (See Table 4 for error codes).

48E

S

Summary of Contents for 48ES

Page 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Page 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Page 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Page 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Page 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Page 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Page 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Page 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Page 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Page 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Page 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Page 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Page 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Page 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Page 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Page 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Page 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Page 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Page 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Page 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Page 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Page 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Page 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Page 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Page 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Page 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Page 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Page 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Page 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Page 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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