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8

1

2

3

4

A07216

DETAIL A

 

A05161

CORNER WEIGHTS (SMALL CABINET)

CORNER WEIGHTS (LARGE CABINET)

Unit

018

024

030

036

Unit

042

048

060

lb

kg

lb

kg

lb

kg

lb

kg

Total Weight

lb

kg

lb

kg

lb

kg

Total Weight

282

127.9

296

134.2

313

142.0

338

153.3

Total Weight

401

181.9

418

189.6

446

202.3

Corner

Weight 1

73

33.1

59

26.8

55

25.1

72

32.5

Corner

Weight 1

68

30.6

62

28.1

54

24.5

Corner

Weight 2

60

27.4

84

38.0

95

42.9

89

40.3

Corner

Weight 2

119

53.8

135

61.2

158

71.7

Corner

Weight 3

95

43.0

81

36.8

78

35.2

95

43.0

Corner

Weight 3

60

27.2

64

29.2

81

36.6

Corner

Weight 4

54

24.4

72

32.6

85

38.7

83

37.5

Corner

Weight 4

155

70.3

157

71.1

154

69.7

Rigging

Weight

301

136.5

315

142.9

332

150.6

357

161.9

Rigging

Weight

423

191.8

440

199.5

468

212.2

Shipping

Weight

336

152.4

350

158.7

367

166.4

392

177.8

Shipping

Weight

463

210.0

480

217.7

508

230.4

Fig. 6 -- 48ES Unit Corner Weights (in Pounds) and Suggested Rigging

Step 6—Connect Condensate Drain

NOTE

: When installing condensate drain connection be sure to

comply with local codes and restrictions.

Model 48ES disposes of condensate water through a 3/4 in. NPT

fitting which exits through the base on the evaporator coil access
side. See Fig. 3 & 4 for location.
Condensate water can be drained directly onto the roof in rooftop

installations (where permitted) or onto a gravel apron in ground
level installations. Install a field--supplied 2--in. (50.8 mm)

condensate trap at the end of condensate connection to ensure
proper drainage. Make sure that the outlet of the trap is at least 1 in.

(25.4 mm) lower than the drain--pan condensate connection to

prevent the pan from overflowing (See Fig. 7). Prime the trap with
water. When using a gravel apron, make sure it slopes away from the

unit.
Connect a drain tube using a minimum of 3/4--in. PVC or 3/4--in.

copper pipe (all field--supplied) at the outlet end of the 2--in. trap.
Do not undersize the tube. Pitch the drain tube downward at a slope

of at least 1--in. for every 10 ft of horizontal run. Be sure to check

the drain tube for leaks.

TRAP

OUTLET

2" min.

1" min.

C00009

Fig. 7 -- Condensate Trap

Step 7—Install Flue Hood

The flue assembly is secured and shipped in the return air duct.
Remove duct cover to locate the assembly (See Fig. 9 and 10).

NOTE

: Dedicated low NOx models MUST be installed in

California Air Quality Management Districts where a Low NOx
rule exists.

These models meet the California maximum oxides of nitrogen
(NOx) emissions requirements of 40 nanograms/joule or less as

shipped from the factory.

NOTE

: Low NOx requirements apply only to natural gas

installations.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury

or death.
The venting system is designed to ensure proper venting. The

flue hood assembly must be installed as indicted in this section

of the unit installation instructions.

!

WARNING

Install the flue hood as follows:

1. This installation must conform with local building codes and

with the National Fuel Gas Code (NFGC), ANSI Z223.1 (in

Canada, CAN/CGA B149.1, and B149.2) or NFPA
(National Fire Protection Association) latest revision. Refer

to Provincial and local plumbing or wastewater codes and
other applicable local codes.

48E

S

Summary of Contents for 48ES

Page 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Page 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Page 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Page 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Page 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Page 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Page 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Page 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Page 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Page 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Page 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Page 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Page 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Page 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Page 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Page 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Page 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Page 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Page 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Page 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Page 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Page 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Page 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Page 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Page 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Page 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Page 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Page 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Page 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Page 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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