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12

POWER

SUPPLY

FIELD-SUPPLIED

FUSED DISCONNECT

HIGH VOLTAGE

POWER LEADS

(SEE UNIT WIRING

LABEL)

GR

CONTROL BOX

SPLICE BOX

LOW-VOLTAGE

POWER LEADS

(SEE UNIT

WIRING LABEL)

W

Y

G

R

C

WHT(W1)

YEL(Y)

GRN(G)

RED(R)

BRN(C)

THERMOSTAT

(TYPICAL)

A05144

Fig. 11 -- High-- and Control--Voltage Connections

Run the low--voltage leads from the thermostat, through the inlet

hole, and into unit low--voltage splice box.
Locate five 18--gage wires leaving control box. These low--voltage

connection leads can be identified by the colors red, green, yellow,
brown, and white (See Fig. 11). Ensure the leads are long enough

to be routed into the low--voltage splice box (located below right

side of control box). Route leads through hole in bottom of control
box and make low--voltage connections (See Fig. 11). Secure all cut

wires, so that they do not interfere with operation of unit.

HEAT ANTICIPATOR SETTING

The room thermostat heat anticipator must be properly adjusted to
ensure proper heating performance. Set the heat anticipator, using

an ammeter between the W and R terminals to determine the exact
required setting.

NOTE

: For thermostat selection purposes, use 0.18 amp for the

approximate required setting. Failure to make a proper heat
anticipator adjustment will result in improper operation, discomfort
to the occupants of the conditioned space, and inefficient energy
utilization; however, the required setting may be changed slightly
to provide a greater degree of comfort for a particular installation.

TRANSFORMER PROTECTION

The transformer is of the energy--limiting type. It is set to withstand

a 30--sec. overload or shorted secondary condition. If an overload

or short is present, correct overload condition and check for blown
fuse on gas control board. Replace fuse as required with correct size

and rating.

PRE--START--UP

FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.

1. Follow recognized safety practices and wear protective

goggles when checking or servicing refrigerant system.

2. Do not operate compressor or provide any electric power

to unit unless compressor terminal cover is in place and

secured.

3. Do not remove compressor terminal cover until all

electrical sources are disconnected and tagged.

4. Relieve and recover all refrigerant from system before

touching or disturbing anything inside terminal box if

refrigerant leak is suspected around compressor terminals.

5. Never attempt to repair soldered connection while

refrigerant system is under pressure.

6. Do not use torch to remove any component. System

contains oil and refrigerant under pressure.

To remove a component, wear protective goggles and
proceed as follows:

a. Shut off electrical power to unit and install lockout

tag.

b. Relieve and reclaim all refrigerant from system

using both high-- and low--pressure ports.

c. Cut component connecting tubing with tubing

cutter and remove component from unit.

d. Carefully unsweat remaining tubing stubs when

necessary. Oil can ignite when exposed to torch

flame.

!

WARNING

Use the Start--Up Checklist supplied at the end of this book and
proceed as follows to inspect and prepare the unit for initial start--up:

1. Remove access panel.
2. Read and follow instructions on all DANGER, WARNING,

CAUTION, and INFORMATION labels attached to, or

shipped with unit.

3. Make the following inspections:

a. Inspect for shipping and handling damage, such as

broken lines, loose parts, disconnected wires, etc.

b. Inspect for oil at all refrigerant tubing connections and on

unit base. Detecting oil generally indicates a refrigerant
leak.

c. Leak--test all refrigerant tubing connections using

electronic leak detector, or liquid--soap solution. If a
refrigerant leak is detected, see following Check for

Refrigerant Leaks section.

d. Inspect all field-- and factory--wiring connections. Be

sure that connections are completed and tight.

e. Ensure wires do not touch refrigerant tubing or sharp

sheet metal edges.

f. Inspect coil fins. If damaged during shipping and

handling, carefully straighten fins with a fin comb.

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
Do not purge gas supply into the combustion chamber. Do not

use a match or other open flame to check for gas leaks.

!

WARNING

48E

S

Summary of Contents for 48ES

Page 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Page 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Page 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Page 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Page 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Page 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Page 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Page 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Page 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Page 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Page 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Page 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Page 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Page 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Page 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Page 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Page 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Page 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Page 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Page 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Page 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Page 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Page 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Page 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Page 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Page 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Page 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Page 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Page 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Page 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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