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19

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.
When evaluating the refrigerant charge, an indicated

adjustment to the specified factory charge must always be very

minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as

insufficient airflow across either coil or both coils.

!

CAUTION

Proceed as follows:

1. Remove caps from low-- and high--pressure service fittings.
2. Using hoses with valve core depressors, attach low-- and

high--pressure gauge hoses to low-- and high--pressure

service fittings, respectively.

3. Start unit in Cooling Mode and let unit run until system

pressures stabilize.

4. Measure and record the following:

a. Outdoor ambient--air temperature (

°

F (

°

C)db).

b. Liquid line temperature (

°

F (

°

C).

c. Discharge (high--side) pressure (psig).

5. Using “Cooling Charging Charts,” compare outdoor--air

temperature(

°

F (

°

C) db) with the discharge line pressure

(psig) to determine desired system operating liquid line

temperature (See Table 6).

6. Compare actual liquid line temperature with desired liquid

line temperature. Using a tolerance of

±

2

°

F (

±

1.1

°

C), add

refrigerant if actual temperature is more than 2

°

F (

±

1.1

°

C)

higher than proper liquid line temperature, or remove
refrigerant if actual temperature is more than 2

°

F (

±

1.1

°

C)

lower than required liquid line temperature.

NOTE

: If the problem causing the inaccurate readings is a

refrigerant leak, refer to the Check for Refrigerant Leaks section.

INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS

UNIT OPERATION HAZARD

Failure to follow this caution may result in unit damage.
For cooling operation, the recommended airflow is 350 to 450

cfm for each 12,000 Btuh of rated cooling capacity. For

heating operation, the airflow must produce a temperature rise

that falls within the range stamped on the unit rating plate.

CAUTION

!

Table 8 shows the temperature rise in each heating mode. Refer to

these tables to determine the desired heating airflow for the system
being installed. (See Table 9 for wet coil pressure drop).

NOTE

: Be sure that all supply--and return--air grilles are open, free

from obstructions, and adjusted properly. Airflow can be changed
using the User Interface.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect electrical power to the unit and install lockout tag

before changing blower speed.

!

WARNING

Airflow can be changed by changing the lead connections of the
blower motor.
All 48ES units are factor wired for low speed except sizes 030 and
048 which are wired for medium speed.

FOR 208/230V
For color coding on the 208/230V motor leads, see Table 5.

Table 5—

Color Coding for 208/230V Motor Leads

BLACK = HIGH SPEED

Blue = Medium Speed

Red = Low Speed

To change the speed of the indoor fan motor (IFM), remove the fan

motor speed leg lead from the blower relay (BR). This wire is
attached to terminal blower motor (BM) of the integrated gas control

(IGC) board for single--phase units. To change the speed, remove

and replace with lead for desired blower motor speed. Insulate the
removed lead to avoid contact with chassis parts.

COOLING SEQUENCE OF OPERATION

With the room thermostat SYSTEM switch in the COOL position

and the FAN switch in the AUTO position, the cooling sequence of
operation is as follows:

1. When the room temperature rises to a point that is slightly

above the cooling control setting of the thermostat, the
thermostat completes the circuit between thermostat

terminal R to terminals Y and G.

2. The normally open contacts of energized contactor (C) close

and complete the circuit through compressor motor (COMP)

to condenser (outdoor) fan motor (OFM). Both motors start
instantly.

3. The set of normally open contacts of energized relay BM

close and complete the circuit through evaporator blower
(indoor) fan motor (IFM).

NOTE

: Once the compressor has started and then stopped, it should

not be started again until 5 minutes have elapsed. The cooling cycle
remains on until the room temperature drops to a point that is
slightly below the cooling control setting of the room thermostat. At
this point, the thermostat breaks the circuit between thermostat
terminal R to terminals Y and G. These open circuits deenergize
contactor coil C. The condenser and compressor motors stop. After
a 30--sec. delay, the blower motor stops. The unit is in a standby
condition, waiting for the next call for cooling from the room
thermostat.

48E

S

Summary of Contents for 48ES

Page 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Page 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Page 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Page 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Page 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Page 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Page 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Page 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Page 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Page 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Page 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Page 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Page 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Page 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Page 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Page 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Page 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Page 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Page 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Page 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Page 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Page 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Page 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Page 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Page 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Page 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Page 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Page 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Page 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Page 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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