background image

2

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal

words: DANGER, WARNING, and CAUTION. These words are
used with the safety--alert symbol. DANGER identifies the most se-

rious hazards which

will

result in severe personal injury or death.

WARNING signifies hazards which

could

result in personal injury

or death. CAUTION is used to identify unsafe practices which

may

result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which

will

result in en-

hanced installation, reliability, or operation.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing or servicing system, always turn off main

power to system. There may be more than one disconnect

switch. Turn off accessory heater power switch if applicable.

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury

or unit damage.
A qualified installer or agency must use only

factory--authorized kits or accessories when modifying this

product.

WARNING

!

INTRODUCTION

The 48ES unit (see Fig. 1) is a fully self--contained, combination

Category I gas heating/electric cooling unit designed for outdoor
installation (See Fig. 3 and 4 for unit dimensions). All unit sizes

have return and discharge openings for both horizontal and

downflow configurations, and are factory shipped with all
downflow duct openings covered. Units may be installed either on

a rooftop, a cement slab, or directly on the ground, if local codes
permit (See Fig. 5 for roof curb dimensions).
Models with an N in the fifth position of the model number are
dedicated Low NOx units designed for California installations.

These models meet the California maximum oxides of nitrogen

(NOx) emissions requirements of 40 nanograms/joule or less as
shipped from the factory and must be installed in California Air

Quality Management Districts or any other regions in North
America where a Low NOx rule exists.

NOTE

: Low NOx requirements apply only to natural gas

installations.

RECEIVING AND INSTALLATION

Step 1—Check Equipment

IDENTIFY UNIT
The unit model number and serial number are stamped on the unit
information plate. Check this information against shipping papers.
INSPECT SHIPMENT

Inspect for shipping damage while unit is still on shipping pallet. If

unit appears to be damaged or is torn loose from its anchorage, have
it examined by transportation inspectors before removal. Forward

claim papers directly to transportation company. Manufacturer is

not responsible for any damage incurred in transit. Check all items
against shipping list. Immediately notify the nearest equipment

distribution office if any item is missing. To prevent loss or damage,
leave all parts in original packages until installation.

Step 2—Provide Unit Support

For hurricane tie downs, contact distributor for details and PE

(Professional Engineering) Certificate if required.

ROOF CURB

Install accessory roof curb in accordance with instructions shipped

with curb (See Fig. 5). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is critical

for a water tight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.

Curb should be level to within 1/4 in. This is necessary for unit drain

to function properly. Refer to accessory roof curb installation
instructions for additional information as required.

SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of 4

in. (101.6 mm) thick with 2 in. (50.8 mm) above grade (See Fig. 2).
The slab should extend approximately 2 in. beyond the casing on all

4 sides of the unit. Do not secure the unit to the slab

except

when

required by local codes.

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

2"

C99096

Fig. 2 -- Slab Mounting Details

GROUND MOUNT

The unit may be installed either on a slab or placed directly on the
ground, if local codes permit. Place the unit on level ground

prepared with gravel for condensate discharge.

Step 3—Field Fabricate Ductwork

Secure all ducts to roof curb and building structure on vertical
discharge units. Do not connect ductwork to unit. For horizontal

applications, unit is provided with flanges on the horizontal

openings. All ductwork should be secured to the flanges. Insulate
and weatherproof all external ductwork, joints, and roof openings

with counter flashing and mastic in accordance with applicable
codes.
Ducts passing through an unconditioned space must be insulated

and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be

ducted through the roof deck to comply with applicable fire codes.
A minimum clearance is not required around ductwork. Cabinet

return--air static shall not exceed --.25 in. wc.

48E

S

Summary of Contents for 48ES

Page 1: ...Start Up Cooling Make Adjustments 18 Checking Cooling Control Operation 18 Checking Adjusting Refrigerant Charge 18 Indoor Airflow and Airflow Adjustments 19 Cooling Sequence of Operation 19 MAINTENAN...

Page 2: ...t for shipping damage while unit is still on shipping pallet If unit appears to be damaged or is torn loose from its anchorage have it examined by transportation inspectors before removal Forward clai...

Page 3: ...UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEND CG Center of Gravity COND Condensor EVAP Evaporator...

Page 4: ...m BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES POWER ENTRY SIDE 42 00 1066 8 LEGEN...

Page 5: ...eck pan Short Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 48ES018 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8...

Page 6: ...eered and designed to be installed only on Small Packaged Products This bracket is to be used to rig lift a Small Packaged Product onto roofs or other elevated structures Prior to initial use and at m...

Page 7: ...Size in 20x24x1 508x610x25 mm 24x30x1 610x762x25 mm 24x36x1 610x914x25 mm Table 1 Physical Data Con t Unit 48ES UNIT SIZE 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY ton 4 4 4 5 5 5 OPE...

Page 8: ...sure that the outlet of the trap is at least 1 in 25 4 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 7 Prime the trap with water When using agravel apro...

Page 9: ...joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or national codes Never use Teflon tape 4 Install sediment tra...

Page 10: ...nd power up unit NOTE The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence type air conditioning and ventilating systems...

Page 11: ...when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location See unit wiring label and Fig 11 for reference when making high voltage connections Proceed as fol...

Page 12: ...rate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured 3 Do not remove compressor terminal cover until all electrical sources are disconnected a...

Page 13: ...e Refer to unit rating plate for required charge Step 2 Start up Heating and Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper...

Page 14: ...h only a minor change in the manifold pressure is required Observe manifold pressure and proceed as follows to adjust gas input 1 Removecoverscrewoverregulatoradjustmentscrew ongas valve 2 Turn regula...

Page 15: ...15 A07230 Fig 15 208 230 1 60 Wiring Diagram 48ES...

Page 16: ...16 A07232 Fig 16 208 230 3 60 Wiring Diagram 48ES...

Page 17: ...17 A07231 Fig 17 460 3 60 Wiring Diagram 48ES...

Page 18: ...e rollout switch reaches the maximum allowable temperature the control circuit trips closing the gas valve and stopping gas flow to the burners The indoor evaporator fan motor IFM and induced draft mo...

Page 19: ...tions and adjusted properly Airflow can be changed using the User Interface ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power...

Page 20: ...a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing device so that the Outdoor Ambient doesn t affect...

Page 21: ...9 994 917 837 702 570 442 Heating Rise oF C 54 30 58 32 62 34 68 38 NA NA NA NA NA Medium Watts 503 491 479 461 450 436 418 404 389 CFM 1320 1244 1162 1081 1005 897 767 662 541 Heating Rise oF C 51 28...

Page 22: ...729 1647 1496 Heating Rise oF C 31 17 32 18 33 18 34 19 36 20 37 21 39 22 41 23 45 25 48ES N 060115 35 65 19 36 Low1 Watts 786 769 754 736 722 705 684 658 616 CFM 2027 1960 1901 1821 1759 1693 1616 15...

Page 23: ...necessary AIR FILTER IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replacethe filterwith thesame dimensional size and type as originally installed...

Page 24: ...ses Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas valve 2 Shut off power to unit and install lockout tag 3 Remov...

Page 25: ...function has occurred check each electrical component with the proper electrical instrumentation Refer to the unit wiring label when making these checks REFRIGERANT CIRCUIT Annually inspect all refrig...

Page 26: ...t extreme high pressure The relief port has an operating range between 550 26 34 kPa and 625 psi 29 93 kPa differential pressure The Copeland scroll compressor uses Mobil 3MAF POE oil Copeland Ultra 2...

Page 27: ...ow side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with...

Page 28: ...or Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty o...

Page 29: ...te ensure temperature rise is correct Ensure unit s external static pressure is within application guide lines Limit switch faults LED 2 flashes High temperature limit switch is open Check the operati...

Page 30: ...________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ______...

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