Carrier 40MBC/38MAQ Installation Instructions Manual Download Page 17

17

REMOTE CONTROL INSTALLATION

Mounting Bracket (if installed on the wall)

1. Use the two screws supplied with the control to attach the

mounting bracket to the wall in a location selected by the
customer and within operating range.

2. Install the remote control batteries.
3. Place the remote control into the remote control mounting

bracket.

4. For remote control operation, refer to the unit owner’s

manual.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Never use the system compressor as a vacuum pump.

CAUTION

!

Refrigerant tubes and indoor coil should be evacuated using the

recommended deep vacuum method of 500 microns. The alternate
triple evacuation method may be used if the procedure outlined

below is followed. Always break a vacuum with dry nitrogen.

SYSTEM VACUUM AND CHARGE

Using Vacuum Pump

1. Completely tighten flare nuts A, B, C, D and connect the

manifold gage charge hose to a charge port of the low side
service valve (see Fig. 38).

2. Connect the charge hose to the vacuum pump.
3. Fully open the low side of the manifold gage (see Fig. 39).
4. Start the vacuum pump.
5. Evacuate using either the deep vacuum or triple evacuation

method.

6. After evacuation is complete, fully close the low side of the

manifold gage and stop the vacuum pump operation.

7. The factory charge contained in the outdoor unit is good for

up to 25 ft. (8 m) of the line length. For refrigerant lines
longer than 25 ft. (8 m), add refrigerant, up to the allowable
length, as specified in the

System Requirements

section.

8. Disconnect the charge hose from the charge connection of

the low side service valve.

9. Fully open service valves B and A.

10. Securely tighten the service valves caps.

Outdoor Unit

Indoor Unit

Refrigerant

Service Valve

Low Side

High Side

A

B

C

D

A07360

Fig. 38

---

Service Valve

Manifold Gage

500 microns

Low side valve

High side valve

Charge hose

Charge hose

Vacuum pump

Low side valve

A07361

Fig. 39

---

Manifold

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of

pulling a vacuum of 500 microns and a vacuum gage capable of
accurately measuring this vacuum depth. The deep vacuum

method is the most positive way of assuring a system is free of air

and liquid water (see Fig. 40).

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN

SYSTEM

VACUUM TIGHT

TOO WET
TIGHT

DRY SYSTEM

2000

MI

CRONS

2500

3000

3500

4000

4500

5000

A95424

Fig. 40

---

Deep Vacuum Graph

Triple Evacuation Method

The triple evacuation method should only be used when the

vacuum pump is only capable of pumping down to 28 in. of
mercury vacuum and the system does not contain any liquid water.

Refer to Fig. 41 and proceed as follows:

1. Pump the system down to 28 in. of mercury and allow the

pump to continue operating for an additional 15 minutes.

2. Close the service valves and shut off the vacuum pump.
3. Connect a nitrogen cylinder and regulator to the system and

open until the system’s pressure is 2 psig.

4. Close the service valve and allow the system to stand for 1

hr. During this time, dry nitrogen will be able to diffuse

throughout the system absorbing moisture.

5. Repeat this procedure as indicated in Fig. 41. The system

will then be free of any contaminants and water vapor.

Summary of Contents for 40MBC/38MAQ

Page 1: ...TENTS PAGE PARTS LIST 2 SAFETY CONSIDERATIONS 3 SYSTEM REQUIREMENTS 4 DIMENSIONS 5 CLEARANCES 7 INSTALLATION TIPS 9 INDOOR UNIT INSTALLATION 9 OUTDOOR UNIT INSTALLATION 15 INSTALL ALL POWER AND INTERC...

Page 2: ...r unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wall to the indoor unit This will ensure that rain drips from the connection pipe before enterin...

Page 3: ...ds which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor...

Page 4: ...lectrical Data table MCA minimum circuit amps and MOCP maximum over current protection to correctly size the wires and the disconnect fuse or breakers respectively Per the caution note only stranded c...

Page 5: ...570 25 47 647 Depth in mm 22 44 570 25 47 647 22 44 570 25 47 647 22 44 570 25 47 647 Packing Height in mm 11 42 290 4 84 123 11 42 290 4 84 123 11 42 290 4 84 123 Width in mm 25 79 655 28 15 715 25...

Page 6: ...door Unit Table 3 Dimensions Outdoor MODEL W in mm D in mm H in mm L1 in mm L2 in mm OPERATING WEIGHT lb kg 9K 12K 32 0 810 12 2 310 22 0 558 20 9 530 11 4 290 82 5 37 4 18K 32 3 845 12 6 320 27 6 700...

Page 7: ...7 CLEARANCES INDOOR Fig 4 Cassette Unit Clearance...

Page 8: ...8 CLEARANCES OUTDOOR A D B Air outlet Air inlet C E A07894 Fig 5 Outdoor Unit Clearance Table 4 Outdoor Unit Clearance Dimensions UNIT MINIMUM VALUE in mm A 24 610 B 24 610 C 24 610 D 4 101 E 4 101...

Page 9: ...lated water can drain easily away from the outdoor unit 6 Ensure there is enough space for care and maintenance Ensure the height between the indoor unit and ground is 3ft 1mt or 16ft 5mt 7 Check if t...

Page 10: ...component kit and branch duct before installing the unit 3 Install the indoor unit temporarily a Attach the hanger bracket to the suspension bolt Be sure to fix it securely by using a nut and washer...

Page 11: ...o spots to prevent any possible water leakage due to dew condensation 1 Indoor drain pipe 2 Drain socket DRAINAGE HOSE IMPORTANT Observe all local sanitary codes when installing condensate drains 1 In...

Page 12: ...cess if several drain hoses join together Fig 21 Slant Gradient 2 Check the smoothness of the drain after the installation 3 Check the drain state by draining 36 3 5 in 3 600 cc of water slowly from t...

Page 13: ...the unit with the supplied screws see Fig 26 1 Decoration panel 2 Screws M5 supplied with the panel 1 2 Fig 26 Attach the Decoration Panel 3 After installing the decoration panel ensure there is no sp...

Page 14: ...nected to Control Board Grille Louver Motor Power 5 Pin Molex plug to be connected to Control Board Grille Louver Motor Power 5 Pin Port Grille Display 10 Pin Port Fig 30 Panel Cassette 6 Fasten the c...

Page 15: ...tion on the tubing 5 Properly align the tubing with the service valve 6 Tighten the flare nut to proper torque value see Table 5 and finish the installation using backup wrenches see Fig 34 A07354 Fig...

Page 16: ...ctorily LEGEND FLA Full Load Amps MCA Minimum Circuit Amps RLA Rated Load Amps CONNECTION DIAGRAMS A150634 Fig 36 Connection Diagrams Notes 1 Do not use thermostat wire for any connection between indo...

Page 17: ...cified in the System Requirements section 8 Disconnect the charge hose from the charge connection of the low side service valve 9 Fully open service valves B and A 10 Securely tighten the service valv...

Page 18: ...lows Preset set point 76_F 24_C Fan speed AUTO Discharge air direction Pre set position based on operation in Cool or Heat mode 4 Be sure to set the manual switch to OFF by pressing it twice again aft...

Page 19: ...s O F2 Open circuit or short circuit of condenser coil temperature sensor T3 4 times O F3 Open circuit or short circuit of Compressor discharge temperature sensor T5 5 times O F4 Outdoor unit EEPROM e...

Page 20: ...ion S 7310 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 40MBC 38MAQ 02SI Repla...

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